User manual HONEYWELL HVAC03C5
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Manual abstract: user guide HONEYWELL HVAC03C5
Detailed instructions for use are in the User's Guide.
[. . . ] HVAC03C2 HVAC61C2 HVAC03C5 HVAC61C5
NXL HVAC INVERTERS
PRODUCT DATA
SPECIFICATIONS
Mains Connection
Input voltage Uin Input Frequency Connection to mains 380. . . 500 Vac (±10%), 3~ 45. . . 66 Hz Once per minute or less
Motor Connection
Output voltage 0 - Uin Continuous output current: Low overload IL: Ambient peak temperature (for Fan/Pump) max. +45°C (with 24h average ambient +40°C), overload 1. 1 x IL (1min/10min) Starting Torque: Low overload 150%
(for Fan/Pump)
GENERAL
These variable frequency drives provide step-less speed control for all basic HVAC applications: · Pumps · Fans · Compressors
Starting Current Output Frequency Frequency resolution
2 x IH 2s/20s 0. . . 320 Hz 0. 01 Hz
Control Characteristics
Control Method Frequency Control U/f, Open Loop Sensorless Vector Control 1. . . 16 kHz; default 6 kHz (no derating) Resolution 0. 1% (10 bit), accuracy ±1% Resolution 0. 01 Hz 30. . . 320 Hz 0. 1. . . 3000 sec 0. 1. . . 3000 sec DC-brake: 30%*TN (without brake option)
FEATURES
· · · · · · · · · · · Most compact size in the market (especially IP54) Integrated RFI-filters and AC-chokes Credit card size "Quick Guide" for installation and commissioning attached to every unit 30s Start-Up Wizard HVAC-optimized software Easy "keypad remote" change with 1 button Trip free operation with safety switch Silent motor operation with 6 kHz switching frequency Overtemperature ride-through Power ride-through Integrated PID controller · Normal and Inverse regulation · Sleep Mode · Anti-Windup function Integrated Pump/Fan Cascade Controller
Switching Frequency Frequency reference: Analogue input Keypad reference Field Weakening point Acceleration time Deceleration time Braking torque
·
® U. S. Registered Trademark Copyright © 2007 Honeywell Inc. [. . . ] Short-circuit protection of +24V and +10V reference voltages Overcurrent protection
YES YES YES
(pump dry / belt broken detection)
IP54: HVAC__C5
Safety
EN50178, EN60204-1, CE, GOST R, IEC 61800-5 (see unit nameplate for more detailed approvals)
Trip limit 4, 0*IH instantaneously
EN0B-0619GE51 R1107
2
NXL HVAC VARIABLE FREQUENCY DRIVES
MODELS Mains voltage 380-500 V, 50/60 Hz, 3~ Series NXL HVAC
Frequency converter type Motor shaft power Loadability Mechanical size Enclosure and protection class MF4/IP21 MF4/IP21 MF4/IP21 MF4/IP21 MF4/IP21 MF4/IP21 MF5/IP21 MF5/IP21 MF5/IP21 MF6/IP21 MF6/IP21 MF6/IP21 MF4/IP54 MF4/IP54 MF4/IP54 MF4/IP54 MF4/IP54 MF4/IP54 MF5/IP54 MF5/IP54 MF5/IP54 MF6/IP54 MF6/IP54 MF6/IP54
400V supply
Low overload (for pump/fan) 40°C P(kW) High overload (for machines) 50°C P(kW)
Low
Rated continuous current IL (A) 10% overload current (A)
High
Rated continuous current IH (A) 50% overload current (A)
Dimensions WxHxD [mm] 128x292x190 128x292x190 128x292x190 128x292x190 128x292x190 128x292x190 144x391x214 144x391x214 144x391x214 195x519x237 195x519x237 195x519x237 128x292x190 128x292x190 128x292x190 128x292x190 128x292x190 128x292x190 144x391x214 144x391x214 144x391x214 195x519x237 195x519x237 195x519x237
Weight (kg)
HVAC03C2 HVAC04C2 HVAC05C2 HVAC07C2 HVAC09C2 HVAC12C2 HVAC16C2 HVAC23C2 HVAC31C2 HVAC38C2 HVAC46C2 HVAC61C2 HVAC03C5 HVAC04C5 HVAC05C5 HVAC07C5 HVAC09C5 HVAC12C5 HVAC16C5 HVAC23C5 HVAC31C5 HVAC38C5 HVAC46C5 HVAC61C5
1. 1 1. 5 2. 2 3 4 5. 5 7. 5 11 15 18. 5 22 30 1. 1 1. 5 2. 2 3 4 5. 5 7. 5 11 15 18. 5 22 30
0. 75 1. 1 1. 5 2. 2 3 4 5. 5 7. 5 11 15 18. 5 22 0. 75 1. 1 1. 5 2. 2 3 4 5. 5 7. 5 11 15 18. 5 22
3. 3 4. 3 5. 6 7. 6 9 12 16 23 31 38 46 61 3. 3 4. 3 5. 6 7. 6 9 12 16 23 31 38 46 61
3. 6 4. 7 5. 9 8. 4 9. 9 13. 2 17. 6 25. 3 34 42 51 67 3. 6 4. 7 5. 9 8. 4 9. 9 13. 2 17. 6 25. 3 34 42 51 67
2. 2 3. 3 4. 3 5. 6 7. 6 9 12 16 23 31 38 46 2. 2 3. 3 4. 3 5. 6 7. 6 9 12 16 23 31 38 46
3. 3 5. 0 6. 5 8. 4 11. 4 13. 5 18 24 35 47 57 69 3. 3 5. 0 6. 5 8. 4 11. 4 13. 5 18 24 35 47 57 69
5 5 5 5 5 5 8. 1 8. 1 8. 1 18. 5 18. 5 18. 5 5 5 5 5 5 5 8. 1 8. 1 8. 1 18. 5 18. 5 18. 5
EMC-level C
EMC-level H
PRODUCT IDENTIFICATION CODE
HVAC 03 C 2
Enclosure & EMC classification 2 = IP21, EMC class H (fulfils EN 61800-3 cat C2, EN 55011 class A) 5 = IP54, EMC class C (fullfils EN 61800-3 cat C1, EN 55011 class B) Control keypad C = Standard 7-segment keypad
Nominal current (low overload) 03 = 3 A etc. Product Identification Code
3
EN0B-0619GE51 R1107
NXL HVAC VARIABLE FREQUENCY DRIVES
HONEYWELL EMC CLASSES AND MARKET REQUIREMENTS
Fig. EMC classes in practice
1
2
3
4
5
6
EMC levels
C H L T
Hospital O R
Airport O R
Residential Area
Commercial
Light Industry Area
Heavy Industry
R
R
O R
O R R (IT Network)
O = optional, R = required
C= H= L=
T=
EN61800-3 [2004] Category C1 (standard in IP54 units) EN61800-3 [2004] Category C2 (standard in IP21 units) EN61800-3 [2004] industrial requirements fulfilled (standard in Honeywell inverters >160kW) EN61800-3 [2004] IT network (e. g. ships) requirements fulfilled, units can be easily converted to Tclass from standard EMC class. Instructions for this can be found from NXL HVAC User's Manual which can be downloaded from http://inettrack. europe. honeywell. com/support/
EN0B-0619GE51 R1107
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NXL HVAC VARIABLE FREQUENCY DRIVES
MECHANICAL DIMENSIONS AND MOUNTING
The frequency converter shall be fixed with four screws (or bolts, depending on the unit size).
Ø Ø W2 W2
D1 D1
H1 H2 H1 H2 H3 W1 W1 E1Ø E1Ø H3
E2Ø* E2Ø*
Ø Ø
fr5ip21. fh8 fr5ip21. fh8
Fig. NXL HVAC dimensions
Type MF4 (HVAC03-12) MF5 (HVAC16-31) MF6 (HVAC38-61) W1 128 144 195 W2 100 100 148 H1 327 419 558 H2 313 406 541
Dimensions H3 D1 292 190 391 214 519 237
7 7 9
E1 3 x 28. 3 2 x 37 3 x 37
E2* 1 x 28. 3
Enough free space shall be left above and below the frequency converter to ensure sufficient air circulation and cooling. You will find the required dimensions for free space in the table below.
C
Type MF4 (HVAC03-12) MF5 (HVAC16-31) MF6 (HVAC38-61)
B B
A 20 20 30
Dimensions [mm] B C 20 100 20 120 20 160
D 50 60 80
A
A
A B C D
= clearance around the freq. converter (see also B) = distance from one frequency converter to another or distance to cabinet wall = free space above the frequency converter = free space underneath the frequency converter
D
NK5_2
Fig. NXL HVAC installation space
5
EN0B-0619GE51 R1107
NXL HVAC VARIABLE FREQUENCY DRIVES
REQUIRED COOLING AIR
Type MF4 (HVAC03-12) MF5 (HVAC16-31) MF6 (HVAC38-61) Cooling air required [m3/h) 70 190 425
CABLING
B- B+ RL1 L2 L3
U/T1 V/T2 W/T3
nxlk58. fh8
Fig. NXL HVAC power connections Use cables with heat resistance of at least +70°C. The cables and the fuses must be dimensioned according to the tables below. The fuses function also as cable overload protection. These instructions apply only to cases with one motor and one cable connection from the frequency converter to the motor. In any other case, ask the technical support for more information.
Connection Mains cable
Cable type Power cable intended for fixed installation and the specific mains voltage. [. . . ] Digital Input 1 (Preset speed 2, default: 50 Hz) Exp. Relay 1 NO (run) Thermistor Input; Rtrip = 4. 7 k1 (PTC)
7
EN0B-0619GE51 R1107
NXL HVAC VARIABLE FREQUENCY DRIVES
FEATURES / FUNCTIONS
· Easy to set-up features
30 second start-up wizard VFD programming in just 4 easy steps: 1. Tune the motor nominal current
- RESULT: Fully configured drive ready to accept 0-10 V analogue speed signal from controller in 30 seconds!
Quick installation guide Includes 1-page instructions for installation & set-up All the essential information on installation and basic commissioning on 1 paper Attached to every product
"Keypad Remote" Operation Single button operation to change the control to manual (keypad) and back Useful function when commissioning and testing HVAC applications. [. . . ]
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