User manual HONEYWELL KOMBI-DP

[. . . ] V5012C Kombi-DP Diaphragm Unit RETROFIT AUTOMATIC DP CONTROLLER PRODUCT DATA Application The V5012C Kombi-DP diaphragm unit is installed onto a V5010 Kombi-3-plus BLUE or V5032 Kombi-2-plus return mains balancing valve and connected to a V5000 Kombi-3plus RED or V5100 Stop Valve-3 supply mains valve with the supplied impulse tube. It is used in systems with variable volume flows, for example two-pipe heating systems or district heating exchangers, and supports a hydronic balance by keeping the differential pressure over consumers at a constant pre-set level even under changing flow conditions. [. . . ] Dimensions Valve size DN 10 15 20 25 32 40 h7 135 135 150 150 185 185 V5012C0103 l5 95 95 100 90 105 100 h7 145 146 161 161 196 196 V5012C0306 l5 102 103 111 101 116 111 NOTE: The V5012C is not supplied with valve. All dimensions in mm. EN0H-0281GE25 R0805 2 Honeywell · All rights reserved V5012C KOMBI-DP Ordering Information Table 2. (OS=Ordering System) Order text V5012C Kombi-DP diaphragm unit Pre-setting range 0. 1. . . 0. 3 bar (1. 45. . . 4. 35 psi) 0. 3. . . 0. 6 bar (4. 35. . . 8. 70 psi) Box contents · Diaphragm unit · Supply valve adapter · 4 mm Allan key OS-No. V5012C0103 V5012C0306 · Copper impulse tube 4 x 1 mm, length 800 mm · Suitable compression fittings · Installation and operating instructions Accessories Spring to reduce differential pressure pre-setting by 0, 05 bar (0, 73 psi) for V5012C0103 only VA2502A002 Shutoff fitting R 1/4" for all V5012 Kombi-DP VS5501A008 External pre-setting device for installation between Kombi-Diaphragm Unit and impulse tube for V5012C0103 only (not with VA2504A001) Angle adapter for all V5012 Kombi-DP VA2504A001 VA2503B001 Service Parts Spindle assembly for all V5012C Kombi-DP VS2500KDP1 Compression fitting for 4 x 1 mm copper impulse tube for all V5012 Kombi-DP VS5500A004 Compression fitting for 6 x 1 mm copper impulse tube for all V5012 Kombi-DP VS5500A008 Application Examples Fig. V5012C Kombi-DP in a two-pipe heating system Fig. V5012C Kombi-DP in a cooling system Honeywell · All rights reserved 3 EN0H-0281GE25 R0805 V5012C KOMBI-DP Control Characteristics NOTE: Below control characteristics refer to the combination of a V5012C Kombi-DP with a V5010 Kombi-3-plus BLUE or V5032 Kombi-2-plus balancing valve. Fig. Control characteristic of V5012C0103, set at 0. 1 bar Dp (factory setting) EN0H-0281GE25 R0805 4 Honeywell · All rights reserved V5012C KOMBI-DP Table 3. kvs-values and flow rates DN kvs-value cv-value Liter/h Qmin Qnom Qmax 10 1. 50 1. 76 20 500 750 15 1. 50 1. 76 20 500 750 20 3. 50 4. 10 40 1, 000 1, 500 25 3. 50 4. 10 40 1, 000 1, 500 32 5. 50 6. 44 80 2, 000 2, 500 40 5. 50 6. 44 80 2, 000 2, 500 P0 0, 7 NOTE: The pump pressure must be set at least 0. 1 bar above the pre-setting value, e. g. The total pressure drop across supply and return valve, taking the V5012C Kombi-DP pre-setting into account, can be calculated with Honeywell's Valve Sizing Software at www. honeywell-valvesizing. com. The V5012C0103 is factory set to 0. 1 bar. [. . . ] Lower pre-settings can be used to further throttle down the flow, see Table 4 on page 5. Honeywell · All rights reserved 5 EN0H-0281GE25 R0805 V5012C KOMBI-DP Installation and Setup Changing the pre-setting 1 2 3 4 Spindle stays loose after first removal Note: Factory setting is 0. 1 bar for V5012C0103 and 0. 3 bar for V5012C0306. Installation 1 2 3 4 Return valve: V5010 Kombi-3-plus BLUE or V5032 Kombi-2-plus 5 6 See 3 7 8 Supply valve: V5000 Kombi-3-plus RED or V5100 Stop Valve-3 9 10 11 Insert but do not screw in 12 Supplied with unit Vent over diaphragm connection For more information on Honeywell Balancing and Pipeline Valves see www. honeywell-valvesizing. com. ACS Control Products Honeywell GmbH Möhnestraße 55 59755 Arnsberg, Germany Phone: +49 (2932) 9880 Fax: +49 (2932) 988324 www. honeywell. com EN0H-0281GE25 R0805 August 2005 © 2005 Honeywell International Inc. Subject to change · All rights reserved Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Ecublens, Roude du Bois 37, Switzerland or by its Authorized Representative. [. . . ]