User manual HUSKY HRDC-U1000-061212

[. . . ] · · X and Y must be greater than 101. 8 mm (4. 01"). Valve Gate 75. 0 [2. 95] Y For VG/VX pitches greater than 500. 0 mm (19. 69") R 72. 0 [2. 83] X Valve Gate (With Airplate) NOTE: The sprue minimum radius 115. 0 mm (4. 53") and the X and Y minimum distances must all be satisfied. · · · X and Y must be greater than 162. 6 mm (6. 40"). For VG/VX pitches greater than 500. 0 mm (19. 69") For applications that exceed 8 drops Y Valve Gate (With Airplate) 121. 0 [4. 76] R 115. 0 [4. 53] X NOTE: Minimum distance between outermost nozzle drop center to outer edge of the manifold plate is 125mm (4. 921"). If reduced distance is required, contact Husky. Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining. 2006. 08 114 Ultra 1000 VG Plate Sizing - Pocket Detail 33. 20 - 0. 03 [1. 31 - 0. 001] Nozzle Selection 68. 00 [2. 677] 60. 00 [2. 362] R 0. 8 [0. 03] 41. 00 [1. 614] 21. 5 [0. 83] J S K 6. 8 x 17. 0 DP [0. 27 x 0. 67] 8. 03 + 0. 03 x 14. 0 DP [0. 32 + 0. 001 x 0. 55] N R 3. 0 [. 12] R 35. 0 [1. 38] R 27. 5 [1. 08] R 1. 5 [. 06] BL 102. 9 - 202. 9 [4. 05 - 7. 99] SL For more than 8 drops. L 29. 3 - 182. 2 [1. 15 - 7. 17] 42. 0 [1. 65] 60. 01 + 0. 03 [2. 36 + 0. 001] Nominal dimensions shown for layout purpose only. Actual dimensions dependent on operating temperatures. Thermal Calculations BL / K / L / ML / N / SL - Refer to the plate calculator at http://www. husky. ca/hotrunners/content-316-219. html - OR Contact Husky for plate thickness and critical bore depths. [. . . ] Ultra 1000 HT-D Plate Sizing Number of Drops Manifold Height 2-4 45. 00 (1. 772") 6-8 60. 00 (2. 362") J S 60. 1 (2. 37") 65. 9 (2. 60") 75. 1 (2. 96") 80. 9 (3. 19") K N Contact Husky for more information Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining. 124 2006. 08 Nozzle Selection Gate Detail Contact Husky with any gate insert back-up concerns. Ultra 1000 HT-D 42. 0 [1. 65] 18. 010 + 0. 005 0. 01 A B 110 A 0. 005 METRIC 0. 0002 IMPERIAL [0. 7091 + 0. 0002] 0. 0004 A 0. 8 60 0. 4 80 0. 4 V 1. 50 [0. 059] 0. 13 [0. 005] 0. 4 R 1. 5 [0. 06] 0. 8 G 13. 0 [0. 51] 6. 30 [0. 248] Int Pts 0. 8 R 1. 0 [0. 04] G is application specific, contact Husky prior to machining. V is variable according to gate diameter. Gate Steel: Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1. 2344 provide a good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives. Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining. 2006. 08 125 Ultra 1000 HT-T Plate Sizing - Pocket Detail Nozzle Selection 40. 00 [1. 574] 41. 00 [1. 614] 21. 5 [0. 83] R 35. 0 [1. 38] J 6. 8 x 17. 0 DP [0. 27 x 0. 67] 8. 03 + 0. 03 x 14. 0 DP [0. 32 + 0. 001 x 0. 55] N R 3. 0 [0. 12] S K R 1. 5 [0. 06] BL 101. 6 - 201. 6 [4. 00 - 7. 94] L 28. 0 - 180. 0 [1. 10 - 7. 09] SL R 27. 5 [1. 08] For more than 8 drops. 42. 0 [1. 65] 60. 01 + 0. 03 [2. 36 + 0. 001] Nominal dimensions shown for layout purpose only. Actual dimensions dependent on operating temperatures. Thermal Calculations BL / K / L / ML / N / SL - Refer to the plate calculator at http://www. husky. ca/hotrunners/content-316-219. html - OR Contact Husky for plate thickness and critical bore depths. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives. Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining. 2006. 08 129 0. 75 [0. 030] Ultra 1000 HT-DC Plate Sizing - Pocket Detail Nozzle Selection J S 40. 00 [1. 574] 6. 8 x 17. 0 DP [0. 27 x 0. 67] 8. 03 + 0. 03 x 14. 0 DP [0. 32 + 0. 001 x 0. 55] N R 3. 0 [0. 12] 41. 00 [1. 614] 21. 5 [0. 83] R 35. 0 [1. 38] K R 1. 5 [0. 06] L 28. 0 - 180. 0 [1. 10 - 7. 09] BL 101. 6 - 201. 6 [4. 00 - 7. 94] SL R 27. 5 [1. 08] For more than 8 drops. 42. 0 [1. 65] 60. 01 + 0. 03 [2. 36 + 0. 001] Nominal dimensions shown for layout purpose only. Actual dimensions dependent on operating temperatures. Thermal Calculations BL / K / L / ML / N / SL - Refer to the plate calculator at http://www. husky. ca/hotrunners/content-316-219. html - OR Contact Husky for plate thickness and critical bore depths. Ultra 1000 HT-DC Plate Sizing Number of Drops Manifold Height 2-4 45. 00 (1. 772") 6-8 60. 00 (2. 362") J S 60. 1 (2. 37") 65. 9 (2. 60") 75. 1 (2. 96") 80. 9 (3. 19") K N Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining. 130 2006. 08 Nozzle Selection Gate Detail Contact Husky with any gate insert back-up concerns. Ultra 1000 HT-DC 42. 0 [1. 66] 0. 01 A [ 0. 0004 A ] A 0. 005 METRIC 0. 0002 IMPERIAL 120 60 R 5. 0 [0. 20] 0. 75 [0. 030] 12. 60 [0. 496] 5. 75 [0. 226] S 20. 008 + 0. 005 0. 01 A [0. 7877+0. 0002] 0. 0004 A Clearance required in this area >. 50 (. 020"). Front face of nozzle tip cannot make contact. Gate Steel: Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1. 2344 provide a good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives. Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining. 2006. 08 131 0. 4 0. 8 Ultra 1000 HS Plate Sizing - Pocket Detail 87. 2 [3. 43] 60. 6 [2. 39] 1 (X 5. 00 4) [0 . 5 91 ] Nozzle Selection 58 (X2 ) 10. 0 [0. 39] WIRE GROOVE 40 (X2) 40 ( X2 58 (X ) 2) 12. 7 [0. 50] WIRE GROOVE 7. 50 [0. 295] (X4) 80. 0 [3. 15] 19. 08 [0. 751] REF - 30. 64 [1. 206] REF 45 WIRE GROOVE M8 X 16. 0 DP. (X4) 72. 0 [2. 83] 25. 71 [1. 012] REF 30. 53 [1. 202] REF 20. 93 + 0. 01 [0. 824 + 0. 0004] - LOC. RING RELIEF LR DIA. 25. 93 + 0. 01 [1. 021 + 0. 0004] - +0. 001 +0. 02 97. 01 0. 00 3. 819 -0. 000 70. 00 [2. 756] +0. 001 +0. 02 58. 02 0. 00 2. 284 -0. 000 SR Orifice 5. 00 [0. 197] 17. 93 + 0. 010 [0. 706 + 0. 0004] - PL - BL + R 1. 5 [0. 06] R 0. 5 [0. 02] PL BL R 1. 5 [0. 06] 0. 5 (0. 02)X 30 R 0. 5 [0. 02] *Refer to following page for definitions. Ultra 1000 HS Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining. 132 2006. 08 Nozzle Selection Dimensions Ultra 1000 HS "A" Dimension Chart (Thermal Gate) PL (Plate Length) LR DIA HT-D: 116. 45 (4. 585") - 216. 71 (8. 532") HT-T 116. 45 (4. 585") - 216. 71 (8. 532") HT-U 116. 45 (4. 585") - 216. 71 (8. 532") HT-DC 116. 45 (4. 585") - 216. 71 (8. 532") TS 116. 45 (4. 585") - 216. 71 (8. 532") 101. 31 (3. 99") 101. 57 (4") 100 (3. 94") 120 (4. 72") 125 (4. 92") 160 (6. 30") LR Relief Dia. 105 (4. 13") 105 (4. 13") 105 (4. 13") 124 (4. 88") 129 (5. 08") 163. 71 (6. 45") Ultra 1000 HS RAD FLAT 10. 00 (. 394") 12. 70 (. 500") 15. 50 (. 610") 19. 05 (. 750") 20. 00 (. 787") 40. 00 (1. 575") ORIFICE N/A 11. 50 (. 453") Design Criteria · Ultra 1000 hot sprues are designed using customer specified PL, LR, RAD, orifice, melt operating temperature, and mold temperature. If required PL is outside published range, extended lead times may apply. Actual BL dimension is a function of PL, tip selection, nozzle housing selection and operating conditions. Actual BL dimension will be provided after system design. If a specific BL is required please contact Husky . · · · Contact Husky for more information Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining. 2006. 08 133 Ultra 1000 HS Gate Detail HT-D / HT-T / HT-U Contact Husky with any gate insert back-up concerns. Nozzle Selection 42. 0 [1. 65] 18. 010 + 0. 005 0. 01 A B 110 A 0. 005 METRIC 0. 0002 IMPERIAL [0. 7091 + 0. 0002] 0. 0004 A 0. 8 60 0. 4 80 0. 4 V 1. 50 [0. 059] 0. 13 [0. 005] 0. 4 R 1. 5 [0. 06] 0. 8 G 13. 0 [0. 51] 6. 30 [0. 248] Int Pts 0. 8 R 1. 0 [0. 04] G V is application specific, contact Husky prior to machining. is variable according to gate diameter. Gate Steel: Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1. 2344 provide a good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives. Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining. 134 2006. 08 Nozzle Selection Gate Detail HT-DC Contact Husky with any gate insert back-up concerns. Ultra 1000 HS 42. 0 [1. 66] 0. 01 A [ 0. 0004 A ] A 0. 005 METRIC 0. 0002 IMPERIAL 120 60 R 5. 0 [0. 20] 0. 75 [0. 030] 12. 60 [0. 496] 5. 75 [0. 226] S 20. 008 + 0. 005 0. 01 A [0. 7877+0. 0002] 0. 0004 A Clearance required in this area >. 50 (. 020"). Front face of nozzle tip cannot make contact. Gate Steel: Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1. 2344 provide a good combination of strength and ductility. [. . . ] gate is standard, other sizes require customized parts. Obtain gate diameter for the specific application from Husky prior to machining. Nozzle Selection Gate Detail - VX Contact Husky with any gate insert back-up concerns. Ultra 1000 SCVG 42. 0 [1. 65] A 0. 005 METRIC 0. 0002 IMPERIAL 12. 85 [0. 506] 118 60 0 . 8 4. 44 [0. 175] R 5. 0 [0. 20] 0. 4 3. 95 [0. 156] Land S 14. 000 + 0. 005 0. 01 A 0. 75 [0. 030] [0. 5512 +0. 0002] 0. 0004 A Clearance required in this area >. 50 (. 020"). Front face of nozzle tip cannot make contact. 5. 00 (. 197") dia. gate is standard, other sizes require customized parts. [. . . ]