User manual HUSKY HRDC-U750-061205

[. . . ] gates are standard, other sizes require customized parts. Obtain G for the specific application from Husky prior to machining. Gate Detail (Taper) 31. 0 [1. 22] 19. 060 +0. 005 0. 01 A 5. 91 [0. 233] 0. 4 [0. 7504 +0. 0002] 0. 0004 A A 120 7. 99 [0. 3145] REF SR Center 0. 005 METRIC 0. 0002 IMPERIAL 1. 5 [0. 06] 60 0. 8 0. 8 17. 3 [0. 68] R 3. 0 [0. 12] G S R 3. 0 [0. 12] 0. 8 9. 1 [0. 36] R 0. 8 [0. 03] 1. 000 (0. 039"), 1. 500 (0. 059"), 1. 800 (0. 0708") and 2. 500 (0. 0984") dia. gates are standard, other sizes require customized parts. Obtain G for the specific application from Husky prior to machining. [. . . ] Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives. Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining. 2006. 08 95 R0. 4 S 0. 4 LAND 90 1. 50 [. 059] SR Tangent 0. 13 [. 005] Ultra 750 HT-UF Plate Sizing - Pocket DetailPlate Sizing - Pocket Detail Nozzle Selection 40. 00 [1. 574] 4. 8 x 10. 4 DP [ . 189 x 0. 410] 5. 03 + 0. 03 x 7. 5 DP [0. 198 + 0. 001 x 0. 30] N L 27. 4* - 134. 3 [1. 08 - 5. 29] 62. 0 [2. 44] J 25. 5 [1. 00] R 3. 0 [1. 2] SL R 1. 5 [0. 06] BL 77. 5 - 156. 5 [3. 05 - 6. 16] 44. 01 + 0. 03 [1. 733 + 0. 001] S K For more than 16 drops 31. 0 [1. 22] Nominal dimensions shown for layout purpose only. Actual dimensions dependent on operating temperatures. * Thicker manifold plate required to satisfy minimum L-dimension. Thermal Calculations BL / K / L / N / SL - Refer to the plate calculator at http://www. husky. ca/hotrunners/content-316-219. html - OR Contact Husky for plate thickness and critical bore depths. Ultra 750 HT-UF Plate Sizing Number of Drops Manifold Height 2-4 40. 00 (1. 574") 6 - 16 60. 00 (2. 362") J S 55. 1 (2. 17") 60. 0 (2. 36") 75. 1 (2. 96") 80. 0 (3. 15") K N Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining. 96 2006. 08 Nozzle Selection Gate Detail Contact Husky with any gate insert backup concerns Ultra 750 HT-UF 31. 0 [1. 22] 21. 0 [0. 83] 14. 010 + 0. 005 0. 01 A Gate Diameter < 0. 6mm (0. 024") 110 [0. 5516 +0. 0002] 0. 0004 A A 0. 005 METRIC 0. 0002 IMPERIAL 0. 8 0. 5 [0. 02] 60 R 3. 0 [. 12] 60 0. 8 0. 4 90 0. 4 V 1. 0 [0. 04] R 1. 5 [0. 06] 13. 50 [0. 531] [0. 002 + 0. 001] 0. 05 + 0. 03 S G 9. 10 [0. 358] G is application specific, contact Husky prior to machining. V 5. 34 [0. 210] Int Pt R 1. 5 0. 8 [0. 06] is variable according to gate diameter. 0. 6mm (0. 024") <Gate Diameter < 1. 2mm (0. 047") 110 Gate Diameter > 1. 2mm (0. 047") 110 0. 8 0. 8 4. 54 [0. 179] 0. 4 4. 54 [0. 179] 90 4 0. 90 [0. 002 + 0. 001] [0. 004 + 0. 001] 2. 02 [0. 080] 2. 02 [0. 080] 0. 05 + 0. 03 0. 10 + 0. 03 0. 4 S G G S G G is application specific, contact Husky prior to machining. V is application specific, contact Husky prior to machining. V is variable according to gate diameter. is variable according to gate diameter. Gate Steel: Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1. 2344 provide a good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives. Contact Husky for more information Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining. 2006. 08 97 Ultra 750 HT-DC Plate Sizing - Pocket Detail Nozzle Selection 40. 00 [1. 574] 4. 8 x 10. 4 DP [0. 189 x 0. 410] 5. 03 + 0. 03 x 7. 5 DP [0. 198 + 0. 001 x 0. 30] N L 27. 4 - 134. 3 [1. 08 - 5. 29] 62. 0 [2. 44] J S R 3. 0 [1. 2] SL K 25. 5 [1. 00] R 1. 5 [0. 06] BL 56. 87 - 156. 88 [2. 239 - 6. 176] 44. 01 + 0. 03 [1. 733 + 0. 001] For more than 16 drops 31. 0 [1. 22] Nominal dimensions shown for layout purpose only. Actual dimensions dependent on operating temperatures. Thermal Calculations BL / K / L / N / SL - Refer to the plate calculator at http://www. husky. ca/hotrunners/content-316-219. html - OR Contact Husky for plate thickness and critical bore depths. Ultra 750 HT-DC Plate Sizing Number of Drops Manifold Height 2-4 40. 00 (1. 574") 6 - 16 60. 00 (2. 362") J S 55. 1 (2. 17") 60. 0 (2. 36") 75. 1 (2. 96") 80. 0 (3. 15") K N Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining. 98 2006. 08 Nozzle Selection Gate Detail Contact Husky with any gate insert backup concerns Ultra 750 HT-DC 31. 0 [1. 22] A METRIC IMPERIAL 0. 005 0. 0002 21. 0 [0. 83] R 3. 0 [0. 12] 60 13. 00 [0. 512] 0. 4 R1. 5[0. 06] 3. 50 [0. 138] S 14. 005 + 0. 005 0. 01 A [0. 5514 + 0. 0002] 0. 0004 A Gate Steel: Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1. 2344 provide a good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives. Contact Husky for more information Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining. 2006. 08 0. 4 0. 5 [0. 02] 99 0. 5 [0. 02] 60 Ultra 750 TS Plate Sizing - Pocket Detail Nozzle Selection 40. 00 [1. 574] 4. 8 x 10. 4 DP [0. 189 x 0. 410] 5. 03 + 0. 03 x 7. 5 DP [0. 198 + 0. 001 x 0. 30] N L 27. 4 - 134. 3 [1. 08 - 5. 29] 62. 0 [2. 44] R 3. 0 [1. 2] SL J S K 25. 5 [1. 00] R 1. 5 [. 06] BL 56. 87 - 156. 88 [2. 239 - 6. 176] 44. 01 + 0. 03 [1. 733 + 0. 001] For more than 16 drops 31. 0 [1. 22] Nominal dimensions shown for layout purpose only. Actual dimensions dependent on operating temperatures. Thermal Calculations BL / K / L / N / SL - Refer to the plate calculator at http://www. husky. ca/hotrunners/content-316-219. html - OR Contact Husky for plate thickness and critical bore depths. Ultra 750 TS Plate Sizing Number of Drops 2-4 6 - 16 Manifold Height 40. 00 (1. 574") 60. 00 (2. 362") J S 55. 1 (2. 17") 60. 0 (2. 36") 75. 1 (2. 96") 80. 0 (3. 15") K N Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining. 100 2006. 08 Nozzle Selection Gate Detail Contact Husky with any gate insert backup concerns Ultra 750 TS 31. 0 [1. 22] A METRIC IMPERIAL 0. 005 0. 0002 8. 5 [0. 33] 137 0. 4 R 1. 5 [0. 06] Land 4. 20 [0. 165] 0. 4 R 0. 10 + 0. 10 [0. 004 +0. 004] S 9. 005 + 0. 005 0. 01 A [0. 3545 + 0. 0002] 0. 0004 A Clearance required in this area >. 50 (0. 020"). Front face of nozzle tip cannot make contact. Resin Type Semi-crystalline Amorphous Sprue Height 10 (0. 39") 5 (0. 20") Sprue Diameter 3 (0. 12") 3. 5 (0. 14") NOTE:Extra tip stock is available for contouring. Gate Steel: Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1. 2344 provide a good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives. Contact Husky for more information Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining. 2006. 08 101 Ultra 750 HS Plate Sizing - Pocket Detail Nozzle Selection 79. 3 [3. 12] 15 (X . 00 [ 4) 0. 5 9 1] 60. 0 [2. 36] 58 (X2 ) 40 ) (X2 58 (X2 ) 40 ( X2) 10. 0 [0. 394] WIRE GROOVE 7. 50 [0. 295] (X4) 80. 0 [3. 15] 19. 10 [0. 752] REF - 45 WIRE GROOVE M8 X 16. 0 DP. (X4) 72. 0 [2. 83] 25. 71 [1. 012] REF 30. 50 [1. 201] REF 25. 15 + 0. 01 [0. 990 + 0. 0004] - LOC. RING RELIEF 30. 15 + 0. 01 [1. 187 + 0. 0004] LR DIA. +0. 02 +0. 001 97. 01 -0. 00 3. 819 -0. 000 SR Orifice 70. 00 [2. 756] +0. 001 +0. 02 53. 02 -0. 00 2. 087 -0. 000 22. 15 [0. 872] 5. 00 [0. 197] PL - BL + R 1. 5 [0. 06] R 0. 50 [0. 020] R 1. 50 [0. 059] PL 0. 5 [0. 02] X 30 R 0. 50 [0. 020] BL *Refer to following page for definitions. Ultra 750 HS Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining. 12. 7 [0. 50] 102 2006. 08 Nozzle Selection Dimensions Ultra 750 HS "A" Dimension Chart (Thermal Gate) PL (Plate Length) LR DIA HT-D 79. 5 (3. 13") - 180. 0 (7. 09") HT-T 79. 5 (3. 13") - 180. 0 (7. 09") HT-U 79. 5 (3. 13") - 180. 0 (7. 09") HT-DX 80. 6 (3. 17") - 200. 9 (7. 91") HT-DC 79. 5 (3. 13") - 180. 0 (7. 09") TS 79. 5 (3. 13") - 180. 0 (7. 09") 101. 31 (3. 99") 101. 57 (4") 100 (3. 94") 120 (4. 72") 125 (4. 92") 160 (6. 30") LR RELIEF DIA 105 (4. 13") 105 (4. 13") 105 (4. 13") 124 (4. 88") 129 (5. 08") 163. 71 (6. 45") RAD FLAT 10. 00 (. 394") 12. 70 (. 500") 15. 50 (. 610") 19. 05 (. 750") 20. 00 (. 787") 40. 00 (1. 575") Ultra 750 HS ORIFICE 8. 00 (. 315") 11. 50 (. 453") Design Criteria · Ultra 750 hot sprues are designed using customer specified PL, LR, RAD, orifice, melt operating temperature, and mold temperature. If required PL is outside published range, extended lead times may apply. Actual BL dimension is a function of PL, tip selection, nozzle housing selection and operating conditions. Actual BL dimension will be provided after system design. If a specific BL is required please contact Husky . · · · Contact Husky for more information Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining. 2006. 08 103 Ultra 750 HS Gate Detail HT-D / HT-T / HT-U Contact Husky with any gate insert backup concerns Nozzle Selection 31. 0 [1. 22] 21. 0 [0. 83] 14. 010 + 0. 005 0. 01 A Gate Diameter < 0. 6mm (0. 024") 110 [0. 5516 +0. 0002] 0. 0004 A A 0. 005 METRIC 0. 0002 IMPERIAL 0. 8 0. 5 [0. 02] 60 R 3. 0 [. 12] 60 0. 8 0. 4 90 0. 4 V 1. 0 [0. 04] R 1. 5 [0. 06] 13. 50 [0. 531] [0. 002 + 0. 001] 0. 05 + 0. 03 S G 9. 10 [0. 358] G is application specific, contact Husky prior to machining. V 5. 34 [0. 210] Int Pt R 1. 5 0. 8 [0. 06] is variable according to gate diameter. 0. 6mm (0. 024") <Gate Diameter < 1. 2mm (0. 047") 110 Gate Diameter > 1. 2mm (0. 047") 110 0. 8 0. 8 4. 54 [0. 179] 0. 4 4. 54 [0. 179] 90 4 0. 90 [0. 002 + 0. 001] S [0. 004 + 0. 001] 2. 02 [0. 080] 0. 05 + 0. 03 2. 02 [0. 080] 0. 10 + 0. 03 0. 4 G G S G G is application specific, contact Husky prior to machining. V is application specific, contact Husky prior to machining. V is variable according to gate diameter. is variable according to gate diameter. Gate Steel: Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1. 2344 provide a good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives. Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining. 104 2006. 08 Nozzle Selection Gate Detail HT-DX Contact Husky with any gate insert backup concerns Ultra 750 HS 31. 0 [1. 22] 21. 0 [0. 83] 14. 010 + 0. 005 0. 01 A Gate Diameter < 0. 6mm (0. 024") 110 [0. 5516 +0. 0002] 0. 0004 A A 0. 005 METRIC 0. 0002 IMPERIAL 0. 4 60 R 3. 0 [0. 12] R 1. 5 [0. 06] R . 8 [0. 03] 16. 70 [0. 66] 60 0. 8 0. 5 [0. 02] 0. 8 90 0. 4 1. 0 [0. 04] V 21. 10 [0. 831] 5. 34 [0. 210] Int Pts 25. 00 [. 984] [0. 002 + 0. 001] 0. 05 + 0. 03 S G G is application specific, contact Husky prior to machining. V 0. 8 is variable according to gate diameter. R 1. 5 [0. 06] 13. 80 [0. 543] 0. 6mm (0. 024") <Gate Diameter < 1. 2mm (0. 047") 110 Gate Diameter > 1. 2mm (0. 047") 110 0. 8 0. 8 4. 54 [0. 179] 0. 4 4. 54 [0. 179] 90 4 0. 90 [0. 002 + 0. 001] S [0. 004 + 0. 001] 2. 02 [0. 080] 0. 05 + 0. 03 2. 02 [0. 080] 0. 10 + 0. 03 0. 4 G G S G G is application specific, contact Husky prior to machining. V is application specific, contact Husky prior to machining. V is variable according to gate diameter. is variable according to gate diameter. Gate Steel: Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1. 2344 provide a good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives. Contact Husky for more information Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining. 2006. 08 105 Ultra 750 HS Gate Detail HT-DC Contact Husky with any gate insert backup concerns Nozzle Selection 31. 0 [1. 22] A METRIC IMPERIAL 0. 005 0. 0002 21. 0 [0. 83] R 3. 0 [0. 12] 60 13. 00 [0. 512] 0. 4 R1. 5[0. 06] 3. 50 [0. 138] S 14. 005 + 0. 005 0. 01 A [0. 5514 + 0. 0002] 0. 0004 A Gate Steel: Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1. 2344 provide a good combination of strength and ductility. [. . . ] Note: These steels may not offer the desired resistance to abrasive and/ or corrosive resins, fillers and/or additives. Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining. 2006. 08 112 Nozzle Selection Gate Detail VG-R (Plunger) Contact Husky with any gate insert backup concerns Ultra 750 SCVG 60 31. 0 [1. 22] B 0. 01 A METRIC 0. 0004A IMPERIAL 8. 00 [. 315] REF SR CENTER 80 0. 8 SR 6. 50 + 0. 04 [. 256 + . 002] 20 0. 4 60 1. 5 [. 06] A 0. 8 0. 005 METRIC 0. 0002 IMPERIAL 0. 4 0. 4 R 3. 0 [. 12] S 25. 0 [0. 98] REF G 0. 8 R 0. 8 [. 03] 0. 8 R 3. 0 [. 12] 16. 5 [. 65] REF 18. 80 +0. 10 [. 740 +. 004 ] -0 -0. 00 1. 000 (0. 0394"), 1. 800 (0. 0708") and 2. 500 (0. 0984") dia. gates are standard, other sizes require customized parts. Obtain G for the specific application from Husky prior to machining. Gate Detail VG-R (Taper) 31. 0 [1. 22] 0. 8 60 B +. 0002 19. 060 +0. 005 . 7504 -0. 000 -. 0000 0. 01 A . 0004 A IMPERIAL METRIC 0. 50 [. 020] LAND 1. 5 [. 06] 60 A 0. 005 METRIC 0. 0002 IMPERIAL 8. 00 [. 315] REF SR CENTER 40 +0 0. 8 -15' 0. 4 0. 4 R 3. 0 [. 12] SR 6. 50 0. 04 [. 256 . 002] 0. 8 S 25. 0 [0. 98] REF G R 0. 8 [. 03] R 3. 0 . 12 16. 5 [. 65] REF +0. 10 18. 80 -0. 00 . 740 +. 004 -. 000 1. 000 (0. 0394"), 1. 800 (0. 0708") and 2. 500 (0. 0984") dia. [. . . ]