User manual HUSTLER 302638

[. . . ] Hustler Mini Z Super Mini Z Owner's Manual ······· Hustler Turf Equipment ····· P. O. Box 7000 ··· Hesston, Kansas · 67062-2097 302638 Rev 1/05 WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. 302638 Rev 1/05 TABLE OF CONTENTS 1. General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sect. Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sect. [. . . ] Be careful not to get soap and water into the battery. Use soda mixed in water to clean corrosion off the terminals. Common circuit failures are usually caused by shorting, corroded or dirty terminals; loose connections, defective wire insulation or broken wires. Switches, solenoids and ignition components may also fail, causing a shorted or open circuit. Before attempting any failure diagnosis of the electrical system, use a test light or voltmeter to check the battery voltage. If the battery voltage is satisfactory, check the cleanliness and tightness of the terminals and ground connections. A general understanding of electrical servicing and use of basic test equipment is necessary for troubleshooting and repair. Hour meter Figure 4-2 Torque values given below: Ft-lbs. Nm Wheel (lug) nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65-75 . . . . . . 88. 14-101. 7 Wheel motor nut . . . . . . . . . . . . . . . . . . . . . . . . . . . 290-310 . . . . . 393. 2-420. 4 Blade spindle bolt top . . 118. . . . . . . . . . . . . 160. 01 Blade spindle bolt bottom . . 118. . . . . . . . . . . . . 160. 01 It is recommended that these be checked after the first 2 hours of operation, initially and every 50 hours following removal for repair or replacement. For all other torques refer to the tractor parts manual for standard torque chart. For engine torque values, see engine owner's manual. Tires It is important for level mowing that the tires have the same amount of air pressure. The recommended pressure are: Drive wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 psi Gauge wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 psi Solid fill tires are not recommended for Hustler turf equipment. On any machine, with solid filled tires, the warranty claim will be denied. Hour meter To recognize when your machine needs servicing, check the hour meter and the maintenance schedule. The hour meter shows the number of hours the engine has run and the maintenance schedule lists the service intervals. Grease the front gauge wheel bearings per the Maintenance Schedule. Grease the four deck lift pivots, located to the side of the operator's footrest per the Maintenance Schedule. Grease the pump idler per the Maintenance Schedule. Grease the two deck pusher arm pivots per the Maintenance Schedule. Figure 4-3 302638 Rev 1/05 4-3 Wiring Schematic Hustler Mini Z Model Numbers 927228 (Kawasaki 19 hp) and 927244 (Kawasaki 23 hp) 4-4 302638 Rev 1/05 302638 Rev 1/05 Wiring Schematic Hustler Super Mini Z Model Numbers 927269 (Kawasaki 23 hp) and 927277 (Kawasaki 25 hp) 4-5 Wiring Schematic Hustler Mini Z Model Numbers 927236 (Honda 24 hp) and 927251 (Honda 24 hp) 4-6 302638 Rev 1/05 Wiring Schematic Hustler Super Mini Z Model Number 927285 (Honda 24 hp) 302638 Rev 1/05 4-7 Seat platform catch Seat platform Control lever Figure 4-5 Electric clutch Hydraulic reservoir Figure 4-4 Major overhaul or repair of the starting motor or alternator should be performed by trained technicians only. Burnishing the electric clutch WARNING: To insure maximum performance and life, it is necessary to burnish the clutch. 4-4) will develop better contact between the armature and rotor, helping to develop higher torque capabilities without slipping. The warranty on the new clutch will be voided if it is not burnished properly. [. . . ] Deck Lift Raise and lower deck from driver's seat with simple foot-operated deck height adjustment. Pin for setting height, transport position. Change cutting heights, hop curbs and trailer more easily. Construction . 125 IN (. 32 CM) welded steel with . 125 IN (. 32 CM) doubler on deck plate. [. . . ]