User manual HYOSUNG AQUILA GV650 CATALOGUE

[. . . ] HYOSUNG AQUILA - GV 650 HYOSUNG MOTORS & MACHINERY INC. REFERENCE 1. The detailed specifications of each model are referred by the persons who are in charge of overseas marketing team, Hyosung. 2. Special demand When you order any colored parts including Fuel tank, please add color code to the end of parts number and it will be helpful to register your parts order. Color code 0DS : D-LIGHT SILVER 0MB : MIDNIGHT BLACK 0TB : PEARL WALTZ BLUE HYOSUNG MOTORS & MACHINERY INC. FIG 1-1. CYLINDER HEAD/(FRONT) PART NAME Q`TY REMARKS REF. NO. DOMESTIC HEAD COMP, cylinder front HEAD ASS'Y, cylinder front(Head+Plug) HOUSING, camshaft intake HOUSING, camshaft exhaust BOLT, camshaft housing KNOCK PIN, camshaft housing COVER, cylinder head lower COVER, cylinder head upper GASKET, cylinder head PIPE COMP, intake front CLAMP, carburetor GASKET, cylinder head cover PLUG, spark CR8E O-RING, intake pipe BOLT, cylinder head cover NO. 1(L5. 5) WASHER, cylinder head cover BOLT, cylinder head front cover NO. 2 BOLT, cylinder head (M10) WASHER, cylinder head bolt BOLT, cylinder head NO. 1 (M6) BOLT, cylinder head NO. 2 (M6) PIN, cylinder knock BOLT, oil gallery GASKET, oil gallery bolt SCREW, intake pipe O-RING, cyl head lower cover No. 1 O-RING, cyl head lower cover No. 2 REU/RF/RG/RS 1 1 1 1 12 4 1 1 1 1 1 1 1 1 2 2 2 4 4 1 2 2 2 2 2 1 1 NOT SALE NOT SALE REC. Q'TY (PCS) 1 1-1 11131HN9100PCH 11132HN9100PCH 09103H06002 09206-08001 11171HP95020S1 11172HP9500CR 11141HN9101 13110HN9100 09402-56208 11173HN9100 09482-00456 13131HN9100 09106-07009 09161H11008 09106H07017 09103H10001 09160H10002 07120-06408 09103H06001 04213-13189 01514-08128 09168-08008 02122-06168 11181HP9500 11182HP9500 09103H06001 04213-13189 01514-08128 09168-08008 02122-06168 11181HP9500 11182HP9500 09106-07009 09161H11008 09106H07017 09103H10001 09160H10002 07120-06408 09402-56208 11173HN9100 09482-00456 13131HN9100 11131HN9100PCH 11132HN9100PCH 09103H06002 09206-08001 11171HP95020S1 11172HP9500CR 11141HN9101 13110HN9100 PART NUMBER REU02 RIL01 RIL02 RUS01 25KM 25KM 11110HN9100HPA 11110HN9100HPA 11110HN9100HPA 11110HN9100HPA 11110HN9100HPA 11110HN9100HPA 11110SN9100HPA 11110SN9100HPA 11110SN9100HPA 11110SN9100HPA 11110SN9100HPA 11110SN9100HPA 1 1-2 1-3 1-4 1-5 2 3 4 5 11131HN9100PCH 11132HN9100PCH 09103H06002 09206-08001 11171HP95020S1 11172HP9500CR 11141HN9101 13110HN9100 11131HN9100PCH 11132HN9100PCH 09103H06002 09206-08001 11171HP95020S1 11172HP9500CR 11141HN9101 13110HN9100 11131HN9100PCH 11132HN9100PCH 09103H06002 09206-08001 11171HP95020S1 11172HP9500CR 11141HN9101 13110HN9100 11131HN9100PCH 11132HN9100PCH 09103H06002 09206-08001 11171HP95020S1 11172HP9500CR 11141HN9101 13110HN9100 6 7 8 9 09402-56208 11173HN9100 09482-00456 13131HN9100 09402-56208 11173HN9100 09482-00456 13131HN9100 09402-56208 11173HN9100 09482-00456 13131HN9100 09402-56208 11173HN9100 09482-00456 13131HN9100 5 5 10 11 12 13 14 15 09106-07009 09161H11008 09106H07017 09103H10001 09160H10002 07120-06408 09106-07009 09161H11008 09106H07017 09103H10001 09160H10002 07120-06408 09106-07009 09161H11008 09106H07017 09103H10001 09160H10002 07120-06408 09106-07009 09161H11008 09106H07017 09103H10001 09160H10002 07120-06408 16 17 18 19 20 21 22 09103H06001 04213-13189 01514-08128 09168-08008 02122-06168 11181HP9500 11182HP9500 09103H06001 04213-13189 01514-08128 09168-08008 02122-06168 11181HP9500 11182HP9500 09103H06001 04213-13189 01514-08128 09168-08008 02122-06168 11181HP9500 11182HP9500 09103H06001 04213-13189 01514-08128 09168-08008 02122-06168 11181HP9500 11182HP9500 5 5 REC. Q'TY (PCS) FIG 1-2. CYLINDER HEAD/(REAR) PART NAME RUS01 HEAD COMP, cylinder front HEAD ASS'Y, cylinder front(Head+Plug) HOUSING, camshaft intake HOUSING, camshaft exhaust BOLT, camshaft housing KNOCK PIN, camshaft housing COVER, cylinder head lower COVER, cylinder head upper GASKET, cylinder head PIPE COMP, intake rear CLAMP, carburetor GASKET, cylinder head cover PLUG, spark CR8E O-RING, intake pipe BOLT, cylinder head cover NO. 1(L5. 5) WASHER, cylinder head cover BOLT, cylinder head front cover NO. 2 BOLT, cylinder head (M10) WASHER, cylinder head bolt BOLT, cylinder head NO. 1 (M6) BOLT, cylinder head NO. 2 (M6) PIN, cylinder knock BOLT, oil gallery GASKET, oil gallery bolt SCREW, intake pipe O-RING, cyl head lower cover No. 1 O-RING, cyl head lower cover No. 2 REF. [. . . ] MAGNETO ASSY PART NAME RUS01 MAGNETO ASS'Y STATOR ASS'Y ROTOR, fly wheel SCREW, pick-up coil(M5X12) SCREW, magneto stator(M5X30) BOLT, magneto KEY, magneto WASHER, magneto REF. NO. Q`TY REMARKS DOMESTIC 32100HN9101 32101HN9101 32102HN9100 02142-05128 07110-06308 09103H12001 09420H04001 09160H12003 1 2 3 1 1 1 1 1 REU/RF/RG/RS RIL01 REC. Q'TY (PCS) 5 1 2 3 02142-05128 07110-06308 09103H12001 09420H04001 09160H12003 32100HN9101 32101HN9101 32102HN9100 32100HN9101 32101HN9101 32102HN9100 REU02 25KM 32100HN9101 32101HN9101 32102HN9100 32100HN9101 32101HN9101 32102HN9100 PART NUMBER RIL02 25KM 32100HN9101 32101HN9101 32102HN9100 4 5 6 7 8 02142-05128 07110-06308 09103H12001 09420H04001 09160H12003 02142-05128 07110-06308 09103H12001 09420H04001 09160H12003 02142-05128 07110-06308 09103H12001 09420H04001 09160H12003 02142-05128 07110-06308 09103H12001 09420H04001 09160H12003 FIG 23. BATTERY PART NAME RUS01 BATTERY ASS'Y(12V 12Ah. STX14-BS) LEAD WIRE, battery minus(-) REF. NO. Q`TY REMARKS DOMESTIC 33610HM8100 33860HN9100 1 1 REU/RF/RG/RS RIL01 REC. Q'TY (PCS) 7 1 2 33610HM8100 33860HN9100 33610HM8100 33860HN9100 REU02 25KM 33610HM8100 33860HN9100 33610HM8100 33860HN9100 PART NUMBER RIL02 25KM 33610HM8100 33860HN9100 FIG-24. ELECTRICAL PART NAME RUS01 RELAY ASS'Y, starting motor NUT, starter motor relay terminal LEAD WIRE, battery plus LEAD WIRE, starter motor RECTIFIER REGULATOR ASS'Y BOLT, rectifier COIL ASS'Y, ignition front COIL ASS'Y, ignition rear BOLT, ignition coil CAP ASS'Y spark plug SEAL, spark plug CAP, spark plug SEAL, high tention cord WASHER, ignitor IGNITOR ASS'Y. BUSH, spark plus cap BOX ASS'Y, fuse (15A) BOX ASS'Y, fuse (30A) CAP ASS'Y, spark plug REF. NO. Q`TY REMARKS DOMESTIC 1 2 REU/RF/RG/RS RIL01 REC. Q'TY (PCS) 5 3 3 5 5 5 1 2 3 4 5 6 7 8 9 10 1 1 1 2 1 1 4 1 2 2 2 2 1 2 3 2 1 1 1 33541-23E01 33510-05C01 33542-98000 08322-21065 33542-98000 08322-21065 33541-23E01 33510-05C01 31800HG5100 08316-26066 33840HP9501 33850HP9500 32800HN9101 01517-06166 33410HN9100 33430HN9100 09128-06035 33500HP9500 31800HG5100 08316-26066 33840HP9501 33850HP9500 32800HN9101 01517-06166 33410HN9100 33430HN9100 09128-06035 33500HP9500 REU02 25KM 31800HG5100 08316-26066 33840HP9501 33850HP9500 32800HN9101 01517-06166 33410HN9100 33430HN9100 09128-06035 33500HP9500 31800HG5100 08316-26066 33840HP9501 33850HP9500 32800HN9101 01517-06166 33410HN9100 33430HN9100 09128-06035 33500HP9500 31800HG5100 08316-26066 33840HP9501 33850HP9500 32800HN9101 01517-06166 33410HN9100 33430HN9100 09128-06035 33500HP9500 PART NUMBER RIL02 25KM 31800HG5100 08316-26066 33840HP9501 33850HP9500 32800HN9101 01517-06166 33410HN9100 33430HN9100 09128-06035 33500HP9500 11 12 33541-23E01 33510-05C01 33541-23E01 33510-05C01 33541-23E01 33510-05C01 33541-23E01 33510-05C01 13 14 33542-98000 08322-21065 33542-98000 08322-21065 33542-98000 08322-21065 33542-98000 08322-21065 5 5 15 16 17 18 19 20 33500HP9500 33500HP9500 32900HN9111 07110-06208 38740HG5100 33545HN9100 36740-35C00 36740HN9100 32900HN9111 07110-06208 38740HG5100 33545HN9100 36740-35C00 36740HN9100 32900HN9111 07110-06208 38740HG5100 33545HN9100 36740-35C00 36740HN9100 32900HN9111 07110-06208 38740HG5100 33545HN9100 36740-35C00 36740HN9100 32900HN9111 07110-06208 38740HG5100 33545HN9100 36740-35C00 36740HN9100 32900HN9111 07110-06208 38740HG5100 33545HN9100 36740-35C00 36740HN9100 21 33500HP9500 33500HP9500 33500HP9500 33500HP9500 FIG-25. SPEEDOMETER ASS'Y PART NAME RUS01 SPEEDOMETER ASS'Y WINDOWS, case REF. NO. Q`TY REMARKS DOMESTIC 1 1 NOT SALE NOT SALE REU/RF/RG/RS RIL01 REC. Q'TY (PCS) 7 1 2 3 CASE SUB, housing DECOLATION, speedometer BRACKET, speedometer WIRING ASS'Y, speedometer BOLT, speedometer bracket 34100HP9501 34150HP9500 34160HP9500 34120HP9500 34950HP9200 34170HP9500 09116-06010 34120HP9500 34950HP9200 34170HP9500 09116-06010 1 1 1 1 2 34100HP9501 34150HP9500 34160HP9500 REU02 25KM 34100HP9501 34150HP9500 34160HP9500 34100HP9550 34150HP9500 34160HP9500 34100HP9501 34150HP9500 34160HP9500 PART NUMBER RIL02 25KM 34100HP9501 34150HP9500 34160HP9500 4 5 6 7 34120HP9500 34950HP9200 34170HP9500 09116-06010 34120HP9500 34950HP9200 34170HP9500 09116-06010 34120HP9500 34950HP9200 34170HP9500 09116-06010 34120HP9500 34950HP9200 34170HP9500 09116-06010 FIG 26. HEAD LAMP PART NAME RUS01 HEAD LAMP ASS'Y(12V H4 60/55W) REFLECTOR, head lamp RIM, head lamp DUST COVER BULB (12V H4:60/55W)BULB (12V HB2 DOT:60/55W) <= RUS BULB, head lamp low(12V W5W) SOCKET ASS'Y, position NUT, head lamp SCREW, head lamp REF. NO. Q`TY REMARKS DOMESTIC 35100HP9550 35120HP9500 35111HP9500 35173HP9500 09471H12106 09471H12110 35160HP9500 09148-05039 09404-08403 1 1 1 1 1 2 1 1 1 REU/RF/RG/RS RIL01 REC. Q'TY (PCS) 7 1 2 3 35173HP9500 09471H12103 09471H12110 35160HP9500 09148-05039 09404-08403 35100HP9500 35120HP9500 35111HP9500 35100HP9500 35120HP9500 35111HP9500 REU02 25KM 35100HP9500 35120HP9500 35111HP9500 35100HP9560 35120HP9500 35111HP9500 PART NUMBER RIL02 25KM 35100HP9560 35120HP9500 35111HP9500 4 5 6 7 8 9 35173HP9500 09471H12103 09471H12110 35160HP9500 09148-05039 09404-08403 35173HP9500 09471H12103 09471H12110 35160HP9500 09148-05039 09404-08403 35173HP9500 09471H12103 09471H12110 35160HP9500 09148-05039 09404-08403 35173HP9500 09471H12103 09471H12110 35160HP9500 09148-05039 09404-08403 FIG 27. FRONT TURN SIGNAL LAMP PART NAME RUS01 LAMP ASS'Y, Ft turnsignal R LAMP ASS'Y, Ft turnsignal L REFLECTOR, turnsignal BULB (12V G18:RY10W) SCREW, turnignal lamp VINYL WASHER RELAY ASS'Y, turnsignal REF. NO. Q`TY REMARKS DOMESTIC 35601HP9501 35602HP9501 35614HP9500 09471H12112 02142-05128 35609H93B00 38610HL7300 2 2 2 2 1 1 1 REU/RF/RG/RS RIL01 REC. Q'TY (PCS) 10 10 1 2 35614HP9500 09471H12112 02142-05128 35609H93B00 38610HL7300 35601HP9501 35602HP9501 35601HP9501 35602HP9501 REU02 25KM 35601HP9501 35602HP9501 35601HP9501 35602HP9501 PART NUMBER RIL02 25KM 35601HP9501 35602HP9501 3 4 5 6 7 35614HP9500 09471H12112 02142-05128 35609H93B00 38610HL7300 35614HP9500 09471H12112 02142-05128 35609H93B00 38610HL7300 35614HP9500 09471H12112 02142-05128 35609H93B00 38610HL7300 35614HP9500 09471H12112 02142-05128 35609H93B00 38610HL7300 5 FIG 27-1. REAR TURN SIGNAL LAMP PART NAME RUS01 LAMP ASS'Y, Rr turnsignal R LAMP ASS'Y, Rr turnsignal L REFLECTOR BULB (12V G18:RY10W) SCREW, turnsignal lamp VINYL WASHER WASHER, Rr turnsignal NUT, Rr turnsignal REF. NO. Q`TY REMARKS DOMESTIC 35603HP9501 35604HP9501 35614HP9500 09471H12112 02142-05128 35609H93B00 09160-06019 08316-26022 2 2 2 2 2 2 1 1 REU/RF/RG/RS RIL01 REC. Q'TY (PCS) 5 5 1 2 35614HP9500 09471H12112 02142-05128 35609H93B00 09160-06019 08316-26022 35603HP9501 35604HP9501 35603HP9501 35604HP9501 REU02 25KM 35603HP9501 35604HP9501 35603HP9501 35604HP9501 PART NUMBER RIL02 25KM 35603HP9501 35604HP9501 3 4 5 6 7 8 35614HP9500 09471H12112 02142-05128 35609H93B00 09160-06019 08316-26022 35614HP9500 09471H12112 02142-05128 35609H93B00 09160-06019 08316-26022 35614HP9500 09471H12112 02142-05128 35609H93B00 09160-06019 08316-26022 35614HP9500 09471H12112 02142-05128 35609H93B00 09160-06019 08316-26022 FIG 28. WIRING HARNESS PART NAME RUS01 HARNESS, wiring HORN ASS'Y SWITCH ASS'Y, ignition BOLT, ignition switch SWITCH ASS'Y, rear stop SCREW, horn REF. NO. Q`TY REMARKS DOMESTIC 36610HP9502 38500HP9500 1 1 REU/RF/RG/RS RIL01 REC. Q'TY (PCS) 1 2 36610HP9502 38500HP9500 36610HP9502 38500HP9500 REU02 25KM 36610HP9502 38500HP9500 36610HP9502 38500HP9500 PART NUMBER RIL02 25KM 36610HP9502 38500HP9500 5 5 7 37000HP9500 01517-06166 37740HP9500 01517-06168 37000HP9500 01517-06166 37740HP9500 01517-06168 37000HP9500 01517-06166 37740HP9500 01517-06168 37000HP9500 01517-06166 37740HP9500 01517-06168 37000HP9500 01517-06166 37740HP9500 01517-06168 37000HP9550 01517-06166 37740HP9500 01517-06168 1 2 1 1 3 4 5 6 7 8 9 10 09407-20406 CLAMP. SPRING, stop lamp switch BRACKET, horn BOLT, horn bracket LEADWIRE, rear combi 09407-20406 3 1 1 1 1 09443H06017 38520HP9500 01527-10258 36670HP9500 09443H06017 38520HP9500 01527-10258 36670HP9500 09407-20406 09407-20406 09407-20406 09407-20406 11 12 13 14 09443H06017 38520HP9500 01527-10258 36670HP9500 09443H06017 38520HP9500 01527-10258 36670HP9500 09443H06017 38520HP9500 01527-10258 36670HP9500 09443H06017 38520HP9500 01527-10258 36670HP9500 2 3 FIG 29. REAR COMBINATION PART NAME RUS01 LAMP ASS'Y, tail & stop SCREW, tail & stop REF. NO. Q`TY REMARKS DOMESTIC 35710HP9500 03241-05166 1 2 REU/RF/RG/RS RIL01 REC. Q'TY (PCS) 5 1 2 35710HP9500 03241-05166 35710HP9500 03241-05166 REU02 25KM 35710HP9500 03241-05166 35710HP9500 03241-05166 PART NUMBER RIL02 25KM 35710HP9500 03241-05166 FIG 30. FRAME PART NAME RUS01 FRAME COMP SHAFT, engine mounting link LOCK NUT, engine mounting link & shaft SHAFT, engine mounting RR lower LOCK NUT, engine mounting RR lower SHAFT, RR swingarm pivot SHAFT, engine mounting RR upper TUBE COMP, frame down L BOLT, frame joint NUT, engine mounting front NUT, frame & engine RR upper NUT, engine mounting RR lower NUT, engine mounting RR upper NUT, frame joint CAP, frame bridge lower tube CAP, rear swingarm pivot R boss CAP, E/G M. T. G RR plate R boss SPACER COMP, engine mounting front L CUSHION COMP, engine mounting front L SPACER, engine mounting front L SPACER, engine mounting front R STAY, fuel tank CAP, handle holdler upper blt BEARING, rear swingin SPACER, rear s/arm pivot LH REF. [. . . ] HANDLE BAR PART NAME RUS01 HANDLE BAR COMP CABLE ASS'Y CLUTCH CABLE ASS'Y, throttle CABLE COMP, starter MIRROR ASS'Y, rear view R MIRROR ASS'Y, rear view L PIN, clutch cable COTTER PIN, clutch CABLE ASS'Y, throttle return CLIP MIRROR SET REF. NO. Q`TY REMARKS DOMESTIC 56110HP9504 58200HP9501 58300HP9501 58410HP9501 56500HP9500 56600HP9500 09200-06004 04111-20158 58600HP9501 09408-00002 56501HP9500 2 1 1 1 1 1 1 1 1 1 1 REU/RF/RG/RS RIL01 REC. Q'TY (PCS) 7 7 7 7 1 2 58300HP9501 58410HP9501 56500HP9500 56600HP9500 09200-06004 04111-20158 58600HP9501 09408-00002 56501HP9500 56110HP9504 58200HP9501 56110HP9504 58200HP9501 REU02 25KM 56110HP9504 58200HP9501 56110HP9504 58200HP9501 PART NUMBER RIL02 25KM 56110HP9504 58200HP9501 3 4 5 6 7 8 9 58300HP9501 58410HP9501 56500HP9500 56600HP9500 09200-06004 04111-20158 58600HP9501 58300HP9501 58410HP9501 56500HP9500 56600HP9500 09200-06004 04111-20158 58600HP9501 58300HP9501 58410HP9501 56500HP9500 56600HP9500 09200-06004 04111-20158 58600HP9501 58300HP9501 58410HP9501 56500HP9500 56600HP9500 09200-06004 04111-20158 58600HP9501 7 10 10 11 09408-00002 56501HP9500 09408-00002 56501HP9500 09408-00002 56501HP9500 09408-00002 56501HP9500 15 15-1 FIG 43. HANDLE SWITCH PART NAME RUS01 SWITCH ASS'Y, handle R GRIP COMP, throttle BALANCER, handlebar LEVER, brake BOLT, handle balancer SWITCH ASS'Y, handle L GRIP, L CLAMP, handle switch harness(125mm) SWITCH ASS'Y, clutch BOLT, brake lever pivot NUT, brake lever pivot SWITCH ASS'Y, stop SCREW, stop switch LEVER COMP, clutch LEVER ASSY, clutch HOLDER, clutch lever BOLT SET, clutch lever pivot NUT, clutch lever pivot BOLT, clutch lever holder LOCK NUT ADJUSTER, wire COVER, clutch lever LEVER ASS'Y, clutch REF. NO. Q`TY REMARKS DOMESTIC 37200HP9501 57110HG5106 1 1 REU/RF/RG/RS RIL01 REC. Q'TY (PCS) 7 5 7 5 7 5 7 1 2 56271HP9500PLA 57311HN9101 07110-08208 37400HP9501 57210HG5100 09407-14403 57460HP9500 57431H18623 08319-21068 57460H93B00 02112-05105 57620HP9500 57500HP9500 57511HP9500 57431H93B00 08319-21068 57451H93B00 57442H93B00 57441H93B00 57661HJ8200 57500HP9500 57441H93B00 57661HJ8200 57500HP9500 57431H93B00 08319-21068 57451H93B00 57442H93B00 57500HP9500 57511HP9500 1 1 1 1 1 1 1 1 1 1 02112-05105 57620HP9500 1 1 57431H18623 08319-21068 57460H93B00 1 1 56271HP9500PLA 57311HN9101 07110-08208 37400HP9501 57210HG5100 09407-14403 57460HP9500 2 1 2 1 1 2 1 37200HP9501 57110HG5106 37200HP9501 57110HG5106 REU02 25KM 37200HP9501 57110HG5106 37200HP9501 57110HG5106 PART NUMBER RIL02 25KM 37200HP9501 57110HG5106 3 4 5 6 7 8 9 56271HP9500PLA 57311HN9101 07110-08208 37400HP9501 57210HG5100 09407-14403 57460HP9500 56271HP9500PLA 57311HN9101 07110-08208 37400HP9501 57210HG5100 09407-14403 57460HP9500 56271HP9500PLA 57311HN9101 07110-08208 37400HP9501 57210HG5100 09407-14403 57460HP9500 56271HP9500PLA 57311HN9101 07110-08208 37400HP9501 57210HG5100 09407-14403 57460HP9500 10 11 12 57431H18623 08319-21068 57460H93B00 57431H18623 08319-21068 57460H93B00 57431H18623 08319-21068 57460H93B00 57431H18623 08319-21068 57460H93B00 13 14 02112-05105 57620HP9500 02112-05105 57620HP9500 02112-05105 57620HP9500 02112-05105 57620HP9500 15 57500HP9500 15-1 57511HP9500 57500HP9500 57511HP9500 57500HP9500 57511HP9500 57500HP9500 57511HP9500 10 10 5 16 17 18 19 57431H93B00 08319-21068 57451H93B00 57442H93B00 57431H93B00 08319-21068 57451H93B00 57442H93B00 57431H93B00 08319-21068 57451H93B00 57442H93B00 57431H93B00 08319-21068 57451H93B00 57442H93B00 20 21 22 57441H93B00 57661HJ8200 57500HP9500 57441H93B00 57661HJ8200 57500HP9500 57441H93B00 57661HJ8200 57500HP9500 57441H93B00 57661HJ8200 57500HP9500 3 10 FIG 44. 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