User manual HYUNDAI HL757-9 BROCHURE

[. . . ] Hyundai 9 Series earthmoving equipment simply makes time fly, makes pleasure work! *Photo may include optional equipment. Machine Walk-Around Reliable Main Components Engine Technology Proven, reliable, fuel efficient, low noise, Tier-III certified Cummins QSB6. 7 engine Electronically controlled for optimum fuel to air ratio / Clean and efficient combustion HPCR (High Pressure Common Rail) fuel system / Self-diagnostic system Different operation modes (Power / Standard / Economy) controlled by rotational switch ZF Full Automatic Transmission 4 automatic modes (Manual / Light / Normal / Heavy) for various applications Protection transmission at low temperature (with Automatic warm-up system) Self-diagnostic & history of alarms Smooth gear shifting by applying proportional controlling modulation valve / Self adjusting Clutch gap Kick-down button & Forward-Neutral-Reverse switch for increased comfort Axles Front and rear axle equipped with Limited slip differential for maximum traction on different ground conditions Self-adjusting brakes, mounted in wheel hubs High Durability "Load sensing ­ Flow sharing" hydraulic system with variable displacement pump Improved cooling system with high resistance to thermal shocks and vibrations Steering cylinder lug & bucket link designed with reinforced and stressless cast steel Enhanced Operator's Comfort Improved Visibility Enlarged cabin with curved front window Extra visibility with additional glass in the lower door All windows consist of Safety glass Improved Convenience Increased cooling & heating capacity with full automatic temperature control Tilting & telescopic steering column and large adjustable wrist rest to meet all operator's preferences Various storage spaces in the cab / Radio & MP3 player with USB-input Stair with large aluminum steps for easy and safe access to the cabin Advanced Color LCD-display New color LCD-display with easy to read digital gauges for hydraulic oil temperature, water temperature and fuel level Monitoring system with boom & bucket position settings and payload-system to increase work efficiency and overload prevention Through the LCD-display, the condition of engine, transmission and other electric devices can be checked with the blink of an eye Automatic activated rear view camera for easier and safer work Hi-mate, Hyundai's newly developed remote management system, using GPS-satellite technology, provides our customers with the highest level of service and product support Easy Maintenance Reversible, hydraulic driven cooling fan for reduced fuel consumption and low noise Ground level access of service points and sight gauges for easy maintenance Extended life of filters & hydraulic oil Preference An operator, who sets his machine to his needs, takes pleasure in his work. 9 Series respects operator preference with regards to comfort, ease-of-use and controllability. The dashboard cluster with 5. 7 inch screen is the preference nerve centre. Spacious and Convenient Cab The newly designed cabin was conceived for more space, better visibility and increased operator's comfort. The front window is curved with 17% more glass area than our previous series. [. . . ] Self-diagnostics, automatic activated rear-view camera, maintenance check lists and startup machine security are integrated into the monitor to make the machine more versatile and the operator more productive. The LCDdisplay is mounted on an adjustable swivel bracket to meet the operator's preference. Adjustable LCD-display 15° Horizontal Total : 30° 7° Vertical Total : 14° Rotation : 540° Performance An operator, who can rely on his machine, takes pleasure in his work. 9 Series stand for lasting performance in strength, speed and reliability. The innovative hydraulic system makes the 9 Series wheel loader fast, smooth and easy to control. *Photo may include optional equipment. Improved Durability & Reliability Enhanced axles improve driving on uneven ground conditions. Self adjusting brakes that automatically compensate disc wear, reduce service intervals and improve brake performance. The new load sensing hydraulic system with a variable volume piston pump and closed center main control valve, provide efficient hydraulic power and additional energy savings. Completely redesigned, parallel-mounted coolers with non-louvered fins make our 9 series easy to clean and easy to service. All coolers are designed with aluminum bar plate configuration and undergo extended factory tests for thermal shocks and vibrations to assure long term durability. Top mounted non-louvered aluminum air condenser and variable displacement A/C compressor are designed for maximum cooling capacity and energy savings. The redesigned steering cylinder lug and bucket link are made of cast steel for additional strength and reliability. Various Operating Modes 9 series wheel loaders are designed to allow the operator to customize the machine's engine power, automatic transmission shift timing and clutch cut-off based on the application and operator's preference. Convenient rotational switches allow easy adjustment of engine power mode, automatic mode and clutch cut-off mode. Additionally, the 9 Series wheel loader can be equipped with an optional ride control system. The ride control system has a shock absorbing accumulator that cushions the boom cylinders, in order to improve operator's comfort and to reduce material loss. The versatility of the 9 series operating modes contributes to improved productivity, enhanced operator comfort and reduced fuel consumption. 3 Engine Power Modes Power Mode : Heavy duty work Standard Mode : General work Economy Mode : Light duty work 4 Transmission Shift Modes Manual Mode Auto-Light Mode : Light duty & long distance carry Auto-Normal Mode : General loading & retracting light material Auto-Heavy Mode : Heavy duty loading & retracting heavy material 3 Clutch Cut-Off Modes Low Mode : Short distance & fast loading Medium Mode : General loading High Mode : Loading on a slope Cummins QSB 6. 7 Engine The CUMMINS QSB6. 7 engine combines full-authority electronic controls with reliable performance. The combination of a high pressure common rail system and advanced in-cylinder combustion technology results in increased power and reduced fuel consumption. To control these high-horsepower products, electronics are developed for the most demanding environment, including dusty and other heavy applications, to comply with the current emissions standards including EPA Tier3 and EU Stage IIIA. Full Automatic Transmission A full automatic transmission is implemented for maximum durability, minimum power loss, high travel speed and low noise. Improved clutch control and fluent shifting, contribute to a smoother ride. Transmission faults are recorded and accessible through the monitor. Profitable An owner, who knows his machine saves money, takes pleasure in owning it. 9 Series wheel loaders contribute to your business as a time, fuel, spare-part and cost saving earthmoving solution. The Remote Management System allows machine owners to track, monitor and manage at a distance. *Photo may include optional equipment. Hi-mate (Remote Management System) Hi-mate, Hyundai's newly developed remote management system, using GPS-satellite technology, provides our customers with the highest level of service and product support. [. . . ] Ground clearance Height over exhaust Roll-back angle on ground at carry Unit mm (ft-in) mm (ft-in) mm (ft-in) mm (ft-in) deg deg deg with bucket without bucket mm (ft-in) mm (ft-in) Hl757-9 2, 560 (8' 5") 3, 050 (10') 410 (1' 4") 2, 875 (9' 5") 43 48 47 2, 740 (9') 2, 580 (8' 6") Hl757XtD-9 2, 970 (9' 9") 3, 050 (10') 410 (1' 4") 2, 875 (9' 5") 43 50 47 2, 740 (9') 2, 580 (8' 6") Hl757tm-9 2, 760 (9' 1") 3, 050 (10') 410 (1' 4") 2, 875 (9' 5") 50 54 50 2, 740 (9') 2, 580 (8' 6") General purpose bolt-on cutting edge mm (ft-in) mm (ft-in) mm (in) mm (ft-in) 2, 840 (9' 4") 1, 070 (3' 6") 1, 610 (5' 3") 85 (3. 3") 3, 230 (10' 7") 1, 100 (3' 7") 1, 970 (6' 6") 92 (3. 6") 7, 990 (26' 3") 7, 920 (26') 5, 650 (18' 6") 4, 310 (14' 2") 2, 840 (9' 4") 1, 315 (4' 4") 1, 815 (5' 11") 100 (3. 9") 7, 780 (25' 6") 7, 570 (24' 10") 5, 410 (17' 9") 4, 010 (13' 2") K. Height over cab mm (ft-in) 3, 310 (10' 10") 3, 310 (10' 10") 3, 310 (10' 10") mm (ft-in) 7, 580 (24' 10") mm (ft-in) 7, 480 (24' 6") mm (ft-in) 5, 250 (17' 3") mm (ft-in) 3, 920 (12' 10") M. height mm (ft-in) 12, 170 (39' 11") 12, 540 (41' 2") 12, 250 (40' 2") BuCkET SELECTIOn guIDE 3. 3 (4. 3) 3. 1 (4. 1) 2. 9 (3. 8) 2. 7 (3. 5) 2. 5 (3. 3) 2. 3 (3. 0) 2. 1 (2. 7) SuPPLEMEnTAL SPECIFICATIOnS Description Change in operating weight kg (lb) Change in static tipping load-straight kg (lb) Change in static tipping load-40° turn kg (lb) Bucket Capacity, m3 (yd3) 17. 5-25 12PR L3 20. 5-25 16PR L2 20. 5 R25 XHA* -248 (-547) -64 (-141) +507 (+1, 118) -180 (-400) -50 (-110) +380 (+840) -160 (-350) -40 (-90) +330 (+730) 1400 1600 1800 2000 2200 2400 kg/m3 2500 HL757-9 HL757XTD-9 HL757TM-9 2000 3000 3500 4000 lb/yd3 Material Density STAnDARD EQuIPMEnT Electrical system Alternator, 70A Alarms, audible and visual - air filter clogging - transmission error - alternator voltage - brake oil pressure - engine oil pressure - parking brake - fuel level - hydraulic oil temperature - coolant temperature - service brake oil pressure Back-up Alarm Batteries, 950 CCA, 12V, (2) Gauges - engine coolant temperature - fuel level - hydraulic oil temperature - speedometer - transmission oil temperature - voltmeter Horn, electric Indicator lights - clutch cut-off - high beam - turn signal - working lights LCD Display - clock and fault code - operating hours - engine rpm - transmission gear indicator - job time and distance - temperature (coolant, hydraulic oil, T/M oil) Lighting system - 2 LED dome lights - 2 stop and tail lights - 4 turn signals - brake lights (counterweight) - 2 head lights on front chassis - 2 working lights on cabin roof (front) - 2 working lights on cabin roof (rear) Switches - clutch cut-off - hazard - lgnition key, start/stop switch - main lights (working and head lights) - parking brake - rear wiper & washer - battery master switch - pilot-system cut-off Starter, electric Starting and charging system (24-volt) Cab Cab, ROPS (ISO3471) / FOPS (ISO3449) (sound suppressed and pressurized) with : - cigar lighter & ashtray - coat hook Automatic temperature control - air conditioner & heater - defroster - intermittent wiper and washer, front and rear Personal storage space: holder, can and cup Rear view mirrors (2 inside) Rear view mirrors (2 outside) 2'' retractable seat belt & adjustable suspension seat with armrests Tilt / telescopic steering column Steering wheel with knob Sun visor (front window) Tinted safety glass Magazine pocket Pedals - one accelerator pedal - one brake pedal Rubber floor mat Wrist rest Radio/USB player Engine Antifreeze Engine, Cummins QSB6. 7 - low Emission Diesel, Tier-III 3 operating modes - power/standard/economy Engine doors, lockable Engine fuel priming pump Fan guard Fuel/water separator Fuel warmer Muffler, under hood with large exhaust stack Rain cap, engine air intake Radiator (de-aeration type) Starting aid (air intake heater) Water sensor on fuel filter Power Train Brakes : Service, enclosed wet-disc Front & Rear Differential : limited slip Parking brake Torque converter Transmission, computer-controlled, electronic soft shift, auto-shift and quick-shift features included Transmission oil cooler Hydraulics Automatic boom kickout Automatic bucket positioner Diagnostic pressure taps Hydraulic system, - 2 spool, single lever, pilot control for boom and bucket actuation Steering, load-sensing Remote cooling fan, hydraulicallydriven, temperature sensing type Others Articulation locking bar Coolant level sight gauge Counterweight Door and cab locks, one key fits all Doors, service access(locking) Drawbar with pin Engine oil level dipstick gauge Ergonomically located and slip resistant, left & right - handrails - ladders - platforms - steps Fenders (front/rear) Guard, bucket cylinder rod Hydraulic oil level sight gauge License plate bracket Lift and tie-down hooks Cushioned steering stops Tires (20. 5-25, 16PR, L3) Transmission oil site level Vandalism protection cap locks OPTIOnAL EQuIPMEnT 24-volt to 12-volt DC converter Climate control : - air conditioner only - heater only Beacon light Auxiliary, 2 working lights on front roof (Xenon working lights) Auxiliary, 2 working lights on rear roof 3 piece cutting edge, bolt-on type Fire extinguisher High lift arrangement with additional counterweight, 900 kg (1, 980 lb) Hydraulic control, 2 lever Hydraulic control, 3 lever 3rd spool for auxiliary function Joystick with travel switch (FNR) Mud flaps Operator suit Ride control system Heated rear view mirrors (2 outside) Seat - 2" static seat belt & adjustable mechanical suspension(vinyl) - 3" static seat belt & adjustable mechanical suspension - 2'' retractable seat belt & adjustable air suspension (heated) Pallet Forks Tires : - 17. 5 - 25, 12PR, L2 - 20. 5 - 25, 16PR, L2 - 20. 5 R25 XHA - 20. 5 - 25, 16PR, L5 Tool kit Tooth, 1 piece, bolt-on type Guards - crankcase - transmission Wheel chock HI-Mate (Remote Management System) Rear view camera Dual-brake pedal Roll-up sun visor (rear window) License plate & lamp Pre-cleaner engine air intake Joystick steering Standard and optional equipment may vary. Contact your Hyundai dealer for more information. [. . . ]