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[. . . ] Table of Contents
Welcome to Club GTi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Autosound at its Best . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Designing Your System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Coupled ComponentTM Placement. . . . . . . . . . . . . . . . . . . . . . . . . 5 Installation Warnings and Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Installing the GTi System Crossover . . . . . . . . . . . . . . . . . . . . . 6 Woofer/Midrange Driver Mounting . . . . . . . . . . . . . . . . . . . . . . . . 7 Mounting Speakers in Custom Locations. . . . . . . . . . . . . . 8 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 System Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Crossover Tweeter Level Adjustment. . . . . . . . . . . . . . . . . . 12 Speaker Break-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 A Note on Power Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 In Case of Difficulty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Thiele-Small Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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Welcome to Club GTi
Thank you for purchasing the finest Automotive Coupled ComponentTM Systems JBL has ever produced. As a GTi Competition Series owner, you are a member of a select group of people who enjoy the most advanced mobile audio products available. We call this group "Club GTi. " By sending in the customer information card, which you will find attached to your warranty, we will automatically register you as a Club GTi member which will give you access to exclusive Club GTi apparel and other special offers we will make available from time to time. We suggest you fill the card out at your earliest convenience. [. . . ] Cut off the excess plastic on the wire ties. Re-install the PCB and install wiring from the crossover to the amplifier and speaker locations as shown in Figure F. Re-install the crossover cover.
Mounting the Crossover with Screws 1. Remove the crossover cover as shown in Figure G. Remove the crossover board from the plastic case. Mark 4 hole locations, drill holes and secure the bottom cover to the desired mounting location as shown in Figure B. Before starting, make sure no electrical or other critical car components are located where you will be drillling. Re-install PCB and install wiring from the crossover to the amplifier and speaker locations as shown in Figure F. Re-install the crossover cover.
Woofer/Midrange Driver Mounting
Mounting to Stock Hole Locations 1. Access the stock speaker location and remove the stock speaker. The 404 and 504GTi include IntermountTM mounting ring adapters which allow the speaker to be mounted in standard 4" and 51/4" holes respectively. Mount the intermount adapter plate to the stock location using four #8 x 11/4" screws as shown in Figure C. Connect the "+W" terminal of the crossover to the orange "W" terminal of the speaker. Attach the foam gasket to the back of the woofer/midrange. Connect the speaker wire from the crossover terminals marked " T " to the tweeter terminals of the speaker by either soldering (preferred) or using crimp terminals. The "+T" terminal of the crossover should be connected to the orange colored T terminal on the speaker. Mount the speaker to the hole location using three #8 x 11/4" screws as shown in Figure D. Push the grille down onto the speaker, making sure the tabs on the speaker, match with the slots in the grille. Twist the grille about 1/2" (12mm) clockwise to lock the grille into place.
FABRIC DISPLACEMENT RING
GRILLE FRAME METAL GRILLE
Tab slot
Figure D
Figure E
TAB
Note: The metal grille is designed so that it can be covered with grille cloth if desired. Simply, remove the metal grille from the plastic trim ring as shown in Figure E. Then use spray adhesive to glue and wrap the grille cloth to the metal grille. Push the metal grille with cloth back into the grille frame. [. . . ] For the best performance and system reliability, you should select an amplifier with an output rating greater than the maximum power likely to be used to generate the desired volume levels. If you want your system "Loud + Clear, " we suggest that you step up to a JBL power amplifier which has an RMS power rating equal to, but not exceeding, the Maximum Recommended Amplifier Power listed in the specifications of your specific JBL speaker. This margin of reserve power will ensure that the amplifier will not attempt to deliver more power than its design allows. Your dealer will be happy to point out which high power JBL amplifiers are
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optimum for your application and listening habits. [. . . ]
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