User manual KONICA MINOLTA COVER INSERTER B DI5510/DI7210 OPTION SERVICE MANUAL

[. . . ] 7663-4396-11 OPTION SERVICE MANUAL C-403/C-404 Cover Inserter B/E EDH-4/EDH-7 FN-115/FN-7 FN-112/FN-6 FN-121/FN-10 FN-113/FN-122 OT-104 PK-2 PK-5 ZK-2/ZK-3 2004. 01 Ver. 1. 0 SERVICE MANUAL C-403/C-404 2004. 01 Ver. 1. 0 CONTENTS CONTENTS SAFETY AND IMPORTANT WARNING ITEMS Refer to the Di551/Di650/Di5510/Di7210 service manual on page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OUTLINE C-403/C-404 PRODUCT SPECIFICATIONS . . . . . . . . . . . . 1-1 CENTER CROSS-SECTIONAL DRAWING . . . . . . . . . . . . . . 1-2 DRIVE SYSTEM DRAWING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 [1] Paper feed drive section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 [2] Stacked paper up/down wire drive section . 1-4 2. [. . . ] SD705 stops it operation when a predefined time has elapsed since PS704 (FNS entrance) detected the rear end of the first sheet of the second set. SD705 does not operate when the second and subsequent sheets of the second set are processed. (3) Third and subsequent sets: PS704 (FNS entrance) detects the rear end of the last sheet of the second set. Then, after a predefined time, SD705 (by-pass gate) is activated to pull the first sheet of the third set toward the by-pass. SD705 stops it operation when a predefined time has elapsed since PS704 (FNS entrance) detected the rear end of the first sheet of the third set. SD705 does not operate when the second and subsequent sheets of the third and subsequent sets are processed. 2. FNS CB input signals (1) PS716 IN (PS716 to FNS CB) Signal relating to the gate home position [H]: HP [L]: Non-HP b. FNS CB output signals (1) M712 DRV A, A(FNS CB to M712) Pulse signal to drive/control the Phase A of M712 (2) M712 DRV B, B(FNS CB to M712) Pulse signal to drive/control the Phase B of M712 2-7 2 UNIT EXPLANATION M712 FN-112/FN-6/FN-121/FN-10 2. FNS CB output signals (1) PS705 DRV (FNS CB to SD705) Signal to drive/control the SD705. [L]: SD705 is OFF. [6] M702 (shift) Control 24V M702 DRV M702 2 UNIT EXPLANATION 5V PS704 IN GND PS704 5V PS718 IN GND PS718 MAIN BODY FNS CB M702 (shift) performs the paper offset operation in the sort or group mode. The FNS CB (FNS control board) controls M702. The related signals are PS704 (FNS entrance) and PS718 (shift HP). 1. Operation In the sort or group mode, PS704 (FNS entrance) detects the rear end of the paper. After a predefined time period, M702 (shift) operates. Its rotation triggers the shift (travel) of the shift moving section. The shift roller, rotated by M701 (FNS conveyance), carries the paper while the shift operation is being performed. The completion of the shift operation is detected by the change of PS718 (shift HP) signal, from OFF to ON, and then M702 is deactivated. After a predefined time period has elapsed since M702 was deactivated, it is activated again. M702 stops when PS718 (shift HP) signal changes from ON to OFF. This operation allows the shift moving section to return to its original position to wait for the next paper to be shifted. This sequence of actions is repeated for each sheet to achieve offsetting of paper. 2-8 FN-112/FN-6/FN-121/FN-10 2. Signals FNS CB input signals PS718 IN (PS718 to FNS CB) Signal relating to the shift position [L] to [H]: Straight position [H] to [L]: Shift position b. [. . . ] (3) Cut the three wiring harness bands and disconnect the punch clutch relay connector (CN52). Wiring harness bands OK NG Relay connector (CN52) Screws Relay connector (4) Reinstall the above parts following the removal steps in reverse. Caution: When reinstalling, harnes the band in same direction. (see the figure is step (3)) 3-3 Screw Punch motor unit Screw 3 DIS. /ASSEMBLY ZK-2/ZK-3 (4) Remove the punch clutch by removing the retaining ring. Stopper 3 DIS. /ASSEMBLY Punch clutch Retaining ring (5) Reinstall the above parts following the removal steps in reverse. Caution 1: Fasten all the three wiring harness bands with the tightening part oriented as shown in the illustration. [. . . ]