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[. . . ] OWNER'S MANUAL 2010
125 EXC EU 125 EXC SIX DAYS EU 150 XC USA 200 EXC EU 200 EXC AUS 200 XCW USA 250 EXC EU 250 EXC SIX DAYS EU 250 EXC AUS 250 XC EU/USA 250 XCW USA 300 EXC EU 300 EXC SIX DAYS EU 300 EXC AUS 300 XC EU/USA 300 XCW USA
Art. 3211466en
DEAR KTM CUSTOMER
DEAR KTM CUSTOMER
1
Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art sports motorcycle that will give you enormous pleasure if you service and maintain it accordingly. We wish you a lot of enjoyment in riding this vehicle!
Enter the serial numbers of your vehicle below. [. . . ] Guideline Screw, top triple clamp Tighten screws . Guideline Screw, bottom triple clamp
100803-11
M8
17 Nm (12. 5 lbf ft)
M8
12 Nm (8. 9 lbf ft)
(XC)
Tighten screws . Guideline Screw, top triple clamp M8 17 Nm (12. 5 lbf ft)
Tighten screws . Guideline
B00021-11
Position the brake caliper and mount and tighten screws . Guideline Screw, front brake caliper M8 25 Nm (18. 4 lbf ft) Loctite® 243TM
(EXC, EXC SIX DAYS, XC-W) Mount cable binder .
100802-11
Position the brake line and wiring harness. Put on the clamp and mount and tighten screws .
MAINTENANCE WORK ON CHASSIS AND ENGINE
(XC) Position the brake line. Put on the clamp and mount and tighten screws . Install the front wheel.
51
x(
p. 67)
Removing the fork protector
11. 27
x
Remove the fork legs.
x(
p. 49)
Remove screws on the left fork leg. Remove the screws on the right fork leg. Lift off the fork protector.
500105-10
Installing the fork protector
11. 28
x
Position the fork protection on the left fork leg. Guideline Remaining screws, chassis Guideline Remaining screws, chassis
500105-10
M6
10 Nm (7. 4 lbf ft)
Position the fork protection on the right fork leg. 50) 10 Nm (7. 4 lbf ft)
Install the fork legs.
x(
Removing the front fender
11. 29
Remove screws . Make sure the spacers remain in place.
500092-10
Installing the front fender
11. 30
Ensure that the spacers are mounted in the fender. Guideline Remaining screws, chassis M6 10 Nm (7. 4 lbf ft)
Info
Make sure the holding lugs engage in the start number plate.
500092-10
MAINTENANCE WORK ON CHASSIS AND ENGINE
Removing the headlight mask with the headlight (EXC, EXC SIX DAYS)
11. 31
52
Switch off all power consumers. Slide the headlight mask up and swing it forward.
600703-10
Disconnect the electrical plug-in connection and take off the headlight mask with the headlight.
600702-10
Refitting the headlight mask with the headlight (EXC, EXC SIX DAYS)
11. 32
Connect the electric plug connector .
600702-11
Position the headlight mask and fix it with the rubber band .
Info
Ensure that the holding lugs engage in the fender.
600703-11
Position the brake line and wiring harness. Put on the clamp and mount and tighten screw . 74)
Removing the start number plate (XCW/XC)
11. 33
Remove screw and take off the clamp. Remove the start number plate.
500123-10
MAINTENANCE WORK ON CHASSIS AND ENGINE
Installing the start number plate (XCW/XC)
11. 34
53
Position the start number plate. [. . . ] Thanks to first rate synthetic esters and specially designed additives, superb combustion is achieved even under extreme operating conditions.
INDEX
INDEX
135 Compression damping fork, adjusting . 44 Compression damping, high-speed shock absorber, adjusting . 38 Compression damping, low-speed shock absorber, adjusting . 27 Engine characteristic auxiliary spring . [. . . ]
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