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[. . . ] OWNER'S MANUAL 2009
250 EXC-F EU 250 EXC-F AUS 250 EXC-F SIX DAYS EU 250 XCF-W USA 250 XCF-W ZA 250 XC-F USA 250 SX-F EU 250 SX-F USA
ART. 3211348en
DEAR KTM CUSTOMER
DEAR KTM CUSTOMER
1
Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art sports motorcycle that will give you enormous pleasure if you service and maintain it accordingly. We wish you great pleasure riding the vehicle!
Enter the serial numbers of your vehicle below. [. . . ] Take off top triple clamp with the handlebar and place it on one side.
Info
500149-10
Protect the motorcycle and its attachments from damage by covering them. Remove protector ring . Remove the lower triple clamp with the steering stem. Remove the upper steering head bearing.
500150-10
Installing the lower triple clamp
13. 34
x (EXCF SIX DAYS, XCFW USA, XCF, SXF)
Clean the bearing and sealing elements, check for damage, and grease. 117) Insert the lower triple clamp with the steering stem. Mount the upper steering head bearing.
3 0 2 0 1 0
Info
Check whether the top steering head seal is correctly positioned. Push up protective ring and O-ring .
500098-10
Position the upper triple clamp with the steering. Guideline Screw, top steering head M20x1. 5 10 Nm (7. 4 lbf ft)
Position the clutch line, wiring harness and CDI control unit. Guideline Remaining screws, chassis M6 p. 54) 10 Nm (7. 4 lbf ft)
500099-11
Install the front fender. (
(XCFW USA, XCF, SXF) Install the start number plate. (
MAINTENANCE WORK ON CHASSIS AND ENGINE
(250 EXC-F SIX DAYS EU) Refit the headlight mask with the headlight. Guideline Screw, top steering stem
500103-10
52
p. M8 17 Nm (12. 5 lbf ft) Loctite® 243TM
Check the cable harness, cable, brake and clutch line for free movement and free laying. 46)
Installing the lower triple clamp
13. 35
x (EXCF EU, EXCF AUS, XCFW ZA)
Clean the bearing and sealing elements, check for damage, and grease. 117) Insert the lower triple clamp with the steering stem. Mount the upper steering head bearing.
2 0 1 0
Info
Check whether the top steering head seal is correctly positioned. Push on protective ring .
500151-10
Position the upper triple clamp with the steering. Guideline Screw, top steering head M20x1. 5 10 Nm (7. 4 lbf ft)
Position the clutch line, wiring harness and CDI control unit. Guideline Remaining screws, chassis M6 p. 49) 10 Nm (7. 4 lbf ft)
500149-11
Install the front fender. Guideline Screw, top steering stem
Refit the headlight mask with the headlight. [. . . ] The JASO MA Standard meets these special requirements.
SAE
The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils according to their viscosity. The viscosity describes only one property of oil and says nothing about quality.
INDEX
INDEX
120 Clutch lever . 62 Compression damping fork, adjusting . 43 Compression damping, high-speed shock absorber, adjusting . [. . . ]
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