User manual KTM 400 EXC EU 2010

[. . . ] OWNER'S MANUAL 2010 400 EXC EU 400 EXC AUS 400 XC-W USA 450 EXC EU 450 EXC AUS 450 EXC SIX DAYS EU 450 XC-W SIX DAYS USA 450 XC-W ZA 530 EXC EU 530 EXC AUS 530 EXC SIX DAYS EU 530 XC-W SIX DAYS USA 530 XC-W ZA Art. 3211467en DEAR KTM CUSTOMER DEAR KTM CUSTOMER 1 Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art sports motorcycle that will give you enormous pleasure if you service and maintain it accordingly. We wish you great pleasure riding the vehicle! Enter the serial numbers of your vehicle below. [. . . ] Guideline Screw, top triple clamp ­ Tighten screws . Guideline Screw, bottom triple clamp 100804-11 M8 20 Nm (14. 8 lbf ft) M8 15 Nm (11. 1 lbf ft) ­ Position brake caliper, mount and tighten screws . Guideline Screw, front brake caliper M8 25 Nm (18. 4 lbf ft) Loctite® 243TM ­ ­ ­ 100802-11 Mount cable clip . Position the brake line and wiring harness. Put the clamp on, mount and tighten screws . 63) MAINTENANCE WORK ON CHASSIS AND ENGINE Removing the fork protector 9. 28 46 x ­ ­ ­ Remove the fork legs. x( p. 44) Remove screws on the left fork leg. Remove the screws on the right fork leg. Remove the fork protector upwards. 600878-10 Installing the fork protector 9. 29 x ­ Position the fork protection on the left fork leg. Guideline Remaining screws, chassis ­ Guideline Remaining screws, chassis ­ 600878-10 M6 10 Nm (7. 4 lbf ft) Position the fork protection on the right fork leg. 45) 10 Nm (7. 4 lbf ft) Install the fork legs. x( Removing the front fender 9. 30 ­ ­ Remove screws . Pay attention to the location of the distance bushings. 600692-10 Installing the front fender 9. 31 ­ ­ Ensure that the spacing sleeves are mounted in the fender. Guideline Remaining screws, chassis M6 10 Nm (7. 4 lbf ft) Info Take care with the contact between the holding lugs and the start number plate or headlight mask. 600692-10 Removing headlight mask with headlight (all EXC models, all 450/530 XC-W models) 9. 32 ­ ­ ­ Switch off all electrical equipment. Push up the headlight mask and swing it forwards. 600703-10 MAINTENANCE WORK ON CHASSIS AND ENGINE ­ Pull out the electric plug connector and remove the headlight mask with the headlight. 47 600702-10 Refitting the headlight mask with the headlight (all EXC models, all 450/530 XC-W models) 9. 33 ­ Connect the electric plug connector . 600702-11 ­ Position the headlight mask and fix it with the rubber band . Info Ensure that the retaining lugs engage in the fender. ­ ­ 600703-11 Position the brake line and wiring harness. Put the clamp on, mount and tighten screw . 69) Removing the start number plate (400 XC-W USA) 9. 34 ­ ­ Remove screw and remove the clamp. Remove the start number plate. 500101-10 Installing the start number plate (400 XC-W USA) 9. 35 ­ Position the start number plate. Mount and tighten screw with the distance bushing. Guideline Remaining screws, chassis M6 10 Nm (7. 4 lbf ft) Info Take care with the contact of the holding lug at the fender. 500101-11 ­ Position the brake line and cable harness. Put the clamp on, mount and tighten screw . MAINTENANCE WORK ON CHASSIS AND ENGINE Handlebar position 9. 36 48 On the upper triple clamp, there are 2 holes at a distance of to each other. Distance between holes 15 mm (0. 59 in) The holes on the handlebar support are placed at a distance of from the center. 0 A B 0 A 0 B 0 400223-11 Distance between holes 3. 5 mm (0. 138 in) The handlebar supports can be mounted in 4 different positions. Adjusting handlebar position 9. 37 x Warning Danger of accidentsHandlebar breakage. [. . . ] The JASO MA Standard meets these special requirements. SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils according to their viscosity. The viscosity describes only one property of oil and says nothing about quality. INDEX INDEX 113 Chassis number . 76 Compression damping fork, adjusting . 41 Compression damping, high-speed shock absorber, adjusting . [. . . ]