User manual KTM 450 XC-W USA 2009

[. . . ] OWNER'S MANUAL 2009 400 EXC EU 400 EXC AUS 400 XC-W USA 450 EXC EU 450 EXC AUS 450 EXC SIX DAYS EU 450 XC-W USA 450 XC-W ZA 530 EXC EU 530 EXC AUS 530 EXC SIX DAYS EU 530 XC-W USA 530 XC-W ZA ART. 3211355en DEAR KTM CUSTOMER DEAR KTM CUSTOMER 1 Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art sports motorcycle that will give you enormous pleasure if you service and maintain it accordingly. We wish you great pleasure riding the vehicle! Enter the serial numbers of your vehicle below. [. . . ] Put the clamp on, mount and tighten screw . Check the headlamp setting. Dismount the start number plate (XCW USA) 9. 39 ­ ­ Remove screw and take off clamp. Remove the start number plate. 500101-10 Installing the start number plate (XCW USA) 9. 40 ­ Position the start number plate. Mount and tighten screw with the distance bushing. Guideline Remaining screws, chassis M6 10 Nm (7. 4 lbf ft) Info Take care with the contact of the holding lug at the fender. 500101-11 ­ Position the brake line and cable harness. Put the clamp on, mount and tighten screw . Handlebar position 9. 41 On the upper triple clamp, there are 2 holes at a distance of to each other. Distance between holes 15 mm (0. 59 in) The holes on the handlebar support are placed at a distance of from the center. 0 A B 0 A 0 B 0 400223-11 Distance between holes 3. 5 mm (0. 138 in) The handlebar supports can be mounted in 4 different positions. (EXC SIX DAYS) The handlebar supports can also be mounted at 2 different heights (with and without spacer). Thick spacer 9 mm (0. 35 in) Adjusting handlebar position 9. 42 x 1 0 2 0 (EXC EU, EXC AUS, XCW) ­ Remove the four screws . Remove the handlebar and lay it to one side. 1 0 2 0 Info Protect the motorcycle and its attachments from damage by covering them. Do not bend the cables and lines. 400223-10 ­ Remove the two screws . Remove the handlebar support. MAINTENANCE WORK ON CHASSIS AND ENGINE ­ Place the handlebar support in the required position. Guideline Screw, handlebar support M10 40 Nm (29. 5 lbf ft) Loctite® 243TM 49 Info Position the left and right handlebar supports evenly. ­ Position the handlebar. Info Make sure cables and wiring are positioned correctly. Fit and evenly tighten the four screws . Guideline Screw, handlebar clamp M8 20 Nm (14. 8 lbf ft) Info Make sure the gap width is even. (EXC SIX DAYS) ­ Remove the four screws . Remove the handlebar clamps with rubber washers and elastomers . ­ Remove the handlebar and lay it to one side. 0 1 2 0 3 0 4 0 0 5 6 0 7 0 8 0 9 0 400343-10 Info Protect the motorcycle and its attachments from damage by covering them. ­ ­ ­ ­ Remove the lower shells . Remove the clamp bar with the rubber cones . Place the handlebar support in the required position. [. . . ] Supplier Motorex® ­ Joker 440 Universal STANDARDS STANDARDS 23 109 JASO T903 MA Different technical development directions required a new specification for 4-stroke motorcycles ­ the JASO T903 MA Standard. Earlier, engine oils from the automobile industry were used for 4-stroke motorcycles because there was no separate motorcycle specification. Whereas long service intervals are demanded for automobile engines, high performance at high engine speeds are in the foreground for motorcycle and ATV engines. With most motorcycles and ATVs, the gearbox and the clutch are lubricated with the same oil as the engine. The JASO MA Standard meets these special requirements. SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils according to their viscosity. The viscosity describes only one property of oil and says nothing about quality. INDEX INDEX 110 Clutch lever . 76 Compression damping fork, adjusting . [. . . ]