User manual KTM 530 XCR-W USA 2008

[. . . ] OWNER'S MANUAL 2008 450 EXC-R EU 450 EXC-R AUS/UK 450 EXC-R SIX DAYS 450 EXC-R USA 450 XCR-W USA 450 XCR-W ZA 530 EXC-R EU 530 EXC-R AUS/UK 530 EXC-R SIX DAYS 530 EXC-R USA 530 XCR-W USA 530 XCR-W ZA ART. 3211254en DEAR KTM CUSTOMER 1 Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art sports motorcycle that will give you enormous pleasure if you service and maintain it accordingly. We wish you great pleasure riding the vehicle! Enter the serial numbers of your vehicle below. [. . . ] 46) M6 10 Nm (7. 4 lbf ft) Refit the headlight mask with the headlight. 47) M8 20 Nm (14. 8 lbf ft) Check the cable harness, cable, brake and clutch line for free movement and free laying. 39) MAINTENANCE WORK ON CHASSIS AND ENGINE Greasing the steering head bearing 46 x (EXC-R SIX DAYS, XCR-W USA) Remove the lower triple clamp. 44) (EXC-R EU, EXC-R AUS/UK, EXC-R USA, XCR-W ZA) Remove the lower triple clamp. 45) Dismounting the front fender Remove screws . Make sure that the distance bushings remain in place. 500092-10 Installing the front fender Check parts for damage and wear. Make sure that the distance bushings are mounted in the fender. Mount and tighten screws Specification Remaining screws, chassis M6 10 Nm (7. 4 lbf ft) . Info 500092-10 Ensure that there is contact between the holding lugs and the start number plate or headlight mask. Removing headlight mask with headlight (EXC-R EU, EXC-R AUS/UK, EXC-R SIX DAYS, EXC-R USA, XCR-W ZA) Switch off all electrical equipment. Push up the headlight mask and swing it forwards. Loosen the rubber band 500155-10 Pull out the electric plug connector headlight. and remove the headlight mask with the 500156-10 MAINTENANCE WORK ON CHASSIS AND ENGINE Refitting the headlight mask with the headlight (EXC-R EU, EXC-R AUS/UK, EXC-R SIX DAYS, EXC-R USA, XCR-W ZA) Check parts for damage and wear. Connect the electric plug connector . 47 500156-11 Position the headlight mask and fix it with the rubber band . Info Take care with the contact of the holding lug at the fender. Position the brake line and cable harness. Put the clamp on, mount and tighten screw . Check the headlamp setting. 500155-11 Dismount the start number plate (XCR-W USA) Remove screw Remove screw and take off clamp. Remove the start number plate. 500101-10 Fitting the start number plate (XCR-W USA) Check parts for damage and wear. Fit and tighten screw Specification Remaining screws, chassis M6 10 Nm (7. 4 lbf ft) with distance bushing. Info Take care with the contact of the holding lug at the fender. 500101-11 Position the brake line and cable harness. Put the clamp on, mount and tighten screw . Handlebar position On the upper triple clamp, there are 2 holes at a distance of Distance between holes 15 mm (0. 59 in) from the center. to each other. The holes on the handlebar support are placed at a distance of A 0 B 0 A 0 Distance between holes 3. 5 mm (0. 138 in) B 0 400223-11 The handlebar supports can be mounted in 4 different positions. (EXC-R SIX DAYS) The handlebar supports can also be mounted at 2 different heights (with and without spacer). Thick spacer 9 mm (0. 35 in) MAINTENANCE WORK ON CHASSIS AND ENGINE Adjusting handlebar position 48 x 1 0 2 0 (EXC-R EU, EXC-R AUS/UK, EXC-R USA, XCR-W) Remove the four screws . Remove the handlebar and lay it to one side. 1 0 2 0 Info Protect the motorcycle and its attachments from damage by covering them. Remove the handlebar support. 400223-10 Check parts for damage and wear. [. . . ] 2) Removal or puncturing of any part of the intake system. 4) Replacing any moving part of the vehicle, or parts of the exhaust or intake system, with parts other than those specified by the manufacturer. WARNING STATEMENT This product should be checked for repair or replacement if the motorcycle noise has increased significantly through use. Otherwise, the owner may become subject to penalties under state and local ordinances. CONSUMER RIGHTS Limited Warranty claims should be directed to an authorized KTM dealer. If you are not satisfied, please contact: KTM North America, Inc. , Customer Support, 1119 Milan Ave. , Amherst, OH 44001, Phone: (440) 985­3553 www. ktmusa. com KTM Canada, Inc. , Customer Support, 1375-1 Marie-Victorin, Saint-Bruno, QC J3V 6B7 Phone: (450) 441­4451 x 39 www. ktmcanada. com Your rights may vary, please refer to the applicable state laws. INDEX A Accessories . [. . . ]