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[. . . ] FILE: 091-9-1200. P65 DATE: 11-1-2005 REV. C
INSTRUCTION MANUAL
AUTO CHARGE
1200 PUMP PLUS
AUTOMATIC BATTERY CHARGER
MODEL #091-9-1200
INPUT :115 volt, 60 Hz, 10 amps OUTPUT: 40 AMPERES
3 YEAR WARRANTY
KUSSMAUL ELECTRONICS CO. , INC.
170 CHERRY AVE. , WEST SAYVILLE, N. Y. [. . . ] The output current of any charger is inherently a series of pulses whose frequency is determined by the power line frequency. Therefore there are brief intervals during which no charging current flows. During this brief interval the Auto Charge 1200 Pump Plus measures and stores the battery voltage. This battery voltage is compared to a standard and any error is detected and used to control the charger output to the desired level. There is no "trickle charge" and therefore no danger of overcharging and water boil-off.
Automatic Current Limiting When batteries are severely discharged, some batteries can be overloaded due to the high charging current required. The Auto Charge 1200 Pump Plus contains an automatic current limit. This circuit limits the output current to the rated 40 amperes when charging a deeply discharged battery or if the starter cranks the engine while charging. The current limiter thus eliminates the need for an ignition interlock circuit.
Battery Charge Condition Indicator This indicator shows the charge condition of the battery in 10 levels from "LOW CHARGE" to "FULLY CHARGED". This device indicates a defective battery when a bar graph does not rise to the "FULLY CHARGED" level after an extended period of charging. NOTE: If a battery is being charged with an external load of 4 to 10 amperes across it's terminals, the bar graph may move down 1 or 2 levels. This does not indicate a defective battery.
Installation Wiring Diagram
NOTE INDICATOR WIRING PIN 1 OF INDICATOR MUST GO TO PIN 1 OF CHARGER, PIN 2 OF INDICATOR MUST GO TO PIN 2 OF CHARGER AND SO FORTH PLEASE CHECK CONNECTIONS AND COLOR OF WIRES BEFORE PLUGGING IN.
INDICATOR
AUTO CHARGE 1200
POWER REMOTE DISPLAY
Auto Pump Air Compressor
WHT BLK RED
Note: make sure the Auto Pump is mounted ver ti ca lly.
COM
AUTO PUMP
FUSE
POSITIVE VEHICLE BATTERY
USE 8 AWG or larger on Output & Gnd
RED +12 VOLTS
Chassis Ground
BLACK -12 VOLTS
Pressure Switch
Chassis Ground Chassis Ground
WIRE SIZE CHART
CONNECTION DEFINITION WIRE SIZE
IMPORTANT: WIRE SIZE IS FOR A LENGTH OF 10 FEET. IF WIRING IS TO BE LONGER, 8 AWG 8 AWG 14 AWG
COM
VEHICLE BATTERY AUTO PUMP
NEGATIVE CHARGING LEAD POSITIVE CHARGING LEAD FOR BATTERY POSITIVE OUTPUT FOR AUTO PUMP
6 AWG WIRING IS REQUIRED, ADDITIONAL INFORMATION IS AVAILABLE ON REQUES T.
INDICATOR INSTALLATION 1. Locate Indicator in a convenient place on the vehicle. Place the template in position and center punch in 4 places. [. . . ] shall have no liability for damages of any kind to associated equipment arising from the installation and /or use of the Kussmaul Electronics Company, Inc. The purchaser, by the acceptance of the equipment, assumes all liability for any damages which may result from its installation, use or misuse, by the purchaser, his or its employees or others. [. . . ]
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