User manual LG GC-154SQW

[. . . ] DIFFERENT POINTS OF THE MAIN PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outdoor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TROUBLESHOOTING (Passive Filter Circuit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ] (Measurement by tester: DC0 to 5V, 5 pin GND) YES NO NO Check the short circuit of each part, and opening. And correct the fault parts. I/F P board error . C. Auxiliary code 01 02 P board . C. to be replaced IPDU 1 IPDU 2 IPDU 1, 2 Fan IPDU IPDU 1, fan IPDU IPDU 2, fan IPDU IPDU 1, 2, fan IPDU, I/F IPDU P board error . C. 03 04 05 06 07 Both IPDU (No. 1, No. 2) and fan IPDU did not return the communication. Replace IPDU P board with trouble. . C. 7 <SHRM Series (A05-004-1) > Check code name Check code name Cause of operation 1. Incorrect model setup in service for I/F P board . C. Communication error between IPDU, fan IPDU and I/F IPDU, fan IPDU, I/F P board error . C. Passive filter error [L29] / [CF] (d07 / AI-NET) IPDU quantity error Sub-code: 01: IPDU1 error 02: IPDU2 error 03: IPDU1, 2 error 04: Fan IPDU error 05: IPDU1, fan IPDU error 06: IPDU2, fan IPDU error 07: All IPDU error, Disconnection of communication line between IPDU-I/F P board, . C. "I/F control P board" error, "Power supply P. C. boad for FAN" error, "Passive filter" error . C. Is jumper setup of outdoor I/F P. C. (Jumpers 7, 8, 9 ON) YES Is communication connector between IPDU and I/F P. C. YES Is there no disconnection of communication line between IPDU and I/F P. C. Parts Layout in Outdoor Unit SV42 valve 11 SV3D valve Check joint SV3A valve (Low pressure) PMV (Pulse Motor Valve) SV5 valve 4-way valve TL sensor SV3B valve High pressure sensor Check joint (High pressure) Check joint (Liquid pipe) SV41 valve SV3E valve SV3C valve High pressure SW 1 TD1 sensor High pressure SW 2 TK1, TK2 sensor TK3 sensor TD2 sensor TK4 sensor Case heater Front side Rear side <SHRM Series (A05-004-1) > TO sensor SV42 valve Low pressure sensor SV2 valve TS sensor SV3D valve SV3A valve Check joint (Low pressure) 12 PMV (Pulse Motor Valve) SV5 valve SV3B valve 4-way valve TL sensor Check joint (High pressure) High pressure sensor Check joint (Liquid pipe) SV41 valve SV3E valve SV3C valve High pressure SW 1 TD1 sensor High pressure SW 2 TK1, TK2 sensor TD2 sensor TK3 sensor TK4 sensor Case heater Front side Rear side 5-3. Refrigerant Piping Systematic Drawing n Inverter unit (5, 6, 8, 10, 12HP) Model: MMY-MAP0501HT8-E (T8-E), MMY-MAP0601HT8-E (T8-E), MMY-MAP0801HT8-E (T8-E), MMY-MAP1001HT8-E (T8-E), MMY-MAP1201HT8-E (T8-E) Sensor (TE1) (Right side) Air heat exchanger at outdoor side (8, 10, 12HP) (Left side) Propeller fan (PMV1) (PMV2) Air heat exchanger at outdoor side (8, 10, 12HP) M Sensor (TE1) Fan motor (Right side) Air heat exchanger at outdoor side Sensor (TO) Strainer (Left side) Pulse motor valve (PMV) (5, 6HP) (PMV1) Strainer Solenoid valve (SV5) Check valve Sensor (TL) High-pressure sensor Check joint Capillary tube Oil Solenoid valve Strainer separator (SV3D) Capillary tube Liquid tank Strainer Check valve Check valve 4-Way valve Sensor (TS1) Solenoid valve (SV2) Capillary tube Low-pressure sensor Check joint Air heat exchanger at outdoor side Solenoid valve (SV41) Check joint Solenoid valve (SV42) High-pressure switch Sensor (TD1) Capillary tube Sensor (TK3) High-pressure switch Solenoid valve (SV3C) Accumulator Sensor (TD2) Compressor 1 (Inverter) Strainer Check valve Strainer Check valve Capillary tube Sensor (TK1) Solenoid valve (SV3E) Sensor (TK4) Capillary tube Sensor (TK2) Oil tank Compressor 2 (Inverter) Changed positions As shown in the left, the oil tank appearance of A03-009, A04-008 are changed. As there is especially no problem in expression of the refrigerating cycle diagram, the diagram is not changed. Capillary tube Capillary tube Strainer Strainer Check valve Solenoid valve (SV3A) Solenoid valve (SV3B) Check valve Strainer Balance pipe Liquid side Gas side servise valve servise valve servise valve 13 n Inverter unit (8, 10, 12HP) Model: MMY-MAP0802FT8-E, GC-154SQW, MMY-MAP1202FT8-E Propeller fan FM Sensor (TE1) Strainer Pulse motor valve Solenoid valve (SV12) (PMV1) (PMV2) Strainer Fan motor (Right side) Main heat exchanger (Left side) Main heat exchanger Sub heat exchanger (Right side) Sub heat exchanger (Left side) Solenoid valve (SV11) 4-Way valve Capillary tube Sensor (TS1) Sensor (TS2) Solenoid valve (SV2) Capillary tube Sensor (TO) Check valve (PMV3) Check valve Strainer Solenoid valve (SV5) Capillary tube Low-pressure sensor High-pressure sensor Check valve Sensor (TL) Solenoid valve Check joint (SV6) Capillary tube Strainer Solenoid valve (SV3D) Capillary tube Solenoid valve (SV41) High-pressure switch Sensor (TD1) Check joint Oil separator Strainer Check valve Solenoid valve (SV42) Check valve Strainer Capillary tube Sensor (TK3) Strainer Check valve Solenoid valve (SV3C) Liquid tank High-pressure switch Sensor (TD2) Accumulator Check joint Compressor 1 (Inverter) Strainer Check valve Compressor 2 (Inverter) Capillary tube Sensor (TK1) Solenoid valve (SV3E) Capillary tube Sensor (TK4) Capillary tube Sensor (TK2) Oil tank Capillary tube Changed positions Strainer Strainer Strainer Solenoid valve (SV3A) Check valve Solenoid valve (SV3B) Check valve Service valve of balance pipe Service valve at discharge gas side Service valve at suction gas side Service valve at liquid side As shown in the left, the oil tank appearance of A05-004-1 is changed. As there is especially no problem in expression of the refrigerating cycle diagram, the diagram is not changed. 14 5-4. Refrigerant Recovery When Replacing the Compressor n How to operate the system during repairing of the defective outdoor unit MMY-MAP0501HT8(-E), MMY-MAP0601HT8(-E), MMY-MAP0801HT8(-E), MMY-MAP1001HT8(-E), MMY-MAP1201HT8(-E) <Work procedure> 1. Follow to the abovementioned "13-1. Refrigerant Recovery in the Troubled Outdoor Unit". Next, recover the refrigerant in the system by using a recovery device, etc. The refrigerant amount to be recovered is determined based upon the capacity of the troubled outdoor unit. (See the following table. ) Example) In a case of backup for 10HP-outdoor unit in 30HP system: in the original system HP (30HP system) = 36. 0kg Refrigerant amount in system HP (20HP system) after backup = 27. 0kg Refrigerant amount to be recovered = 36. 0 ­ 27. 0 = 9kg 3. For the unit which refrigerant has been recovered, execute "Outdoor Unit Backup Setup" in another section. [. . . ] Board Assembly, Power, MCC-1439 Capacitor, 400V DC, 1000µF Electro Magnetic Switch, FW-2S PTC-Thermistor, ZPROYCE101A500 Resistor, 56k, 15W 4 3 6 2 1 2 1 1 2 1 1 1 1 2 1 1 1 2 2 4 3 6 2 1 2 1 1 2 1 1 1 1 2 1 1 1 2 2 4 3 6 2 1 2 1 1 2 1 1 1 1 2 1 1 1 2 2 4 3 6 2 1 2 1 1 2 1 1 1 1 2 1 1 1 2 2 4 3 6 2 1 2 1 1 2 1 1 1 1 2 1 1 1 2 2 Part No. Description 30 7-2. Outdoor Unit MMY-MAP0501T8-E (5HP), MMY-MAP0601T8-E (6HP), MMY-MAP0801T8-E (8HP), MMY-MAP1001T8-E (10HP), MMY-MAP1201T8-E (12HP) 17 16 64 (8, 10, 12, HP) or 26 66 (5, 6HP) 73 74 25 65 (8, 10, 12HP) or 67 (5, 6HP) 95 93 97 52 92 49 94 96 4 (8, 10, 12HP) or 5 (5, 6HP) 91 44 40, 41 30 27 46 39 32 30 7 81 44 8 29 1 29 80 43 69 50 724 SV3A SV3B 721 722 723 31 Location No. 1 4 5 7 8 16 17 25 26 27 29 30 32 39 40 41 43 44 46 49 50 63 64 65 66 67 69 73 74 80 81 91 92 93 94 95 96 97 721 722 723 724 Part No. 43146737 43041781 43041782 43046442 43146680 43100265 43119466 43120219 4312C004 43146715 43146736 43146676 43146727 43146734 43146709 43146708 4314Q060 4314Q056 4314Q052 43148202 43148192 43149325 4314G264 4314G265 4314G249 4314G250 43157276 43197175 43197176 4314Q055 4314Q057 43100396 43100406 43100407 43100408 43100409 43100410 43100411 43031110 43155214 43158207 4316V362 Description 1201T8-E Valve, Checked, YCV5P-33GME-1 Compressor, DA421A3FB-23M Compressor, DA351A3FB-23M Valve, Packed, 9. 52 DIA Valve, Packed, 12. 7 Cabinet, Up Guard, Fan Fan, Propeller, DIA 710, ASG Motor, Fan, DC280V, MF-230-600-1R Valve, Checked, BCV-804DY Valve, Checked, YCV3-22GME-1 Joint, Check Valve, Gas, DIA 25 Valve, Check, ZGV-S55B-A Valve, PMV, HAM-BD24TF-1 Coil, PMV, HAM-MD12TF-3 Strainer, DIA 12. 7, C1220T-H Strainer, DIA 25. 4, C1220T-H Strainer, DIA 45, C1220T-H Tank, Liquid Separator Band, Fix, SUS304 Condenser Assembly, Three Row Condenser Assembly, Three Row Condenser Assembly, One Row Condenser Assembly, One Row Heater, Case, 29W, AC240V Nut, Flange, M10, SWCH12R Washer, SPHC Strainer, DIA 19. 05, C1220T-H Strainer, DIA 25. 4, C1220T-H Panel, CGCD2-Z08-C77 Cabinet Assembly, Front, Up Cabinet Assembly, Back, Up Cabinet Assembly, Side, Left Cabinet Assembly, Side, Right Cabinet Assembly, Front, Down Cabinet Assembly, Back, Down Diode, 25A, 600V, *GBPC-2506 Resistor, 1, 20W Reactor, CH-68 P. C. [. . . ]