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[. . . ] A DUCHOSSOIS ENTERPRISE 845 Larch Avenue Elmhurst, Illinois 60126
OWNER'S MANUAL MODEL APT 211 SOLID STATE
HEAVY DUTY, HIGH CYCLE BELT DRIVEN TROLLEY OPERATOR
Serial # ___________________ (located on electrical box cover) Date of Installation __________ Wiring Type________________
COMMERCIAL DOOR OPERATOR LISTED
®
NOT FOR RESIDENTIAL USE
SPECIFICATIONS
MOTOR
(RESILIENT MOUNTING) TYPE:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Continuous duty HORSEPOWER: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2 Hp Single phase SPEED: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1725 RPM VOLTAGE:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Volt CURRENT:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 AMP
ELECTRICAL
CONTROL VOLTAGE:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5V dc AUXILIARYVOLTAGE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24V dc CONTROL STATION: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Button OPEN/CLOSE/STOP, NEMA 1 WIRING TYPE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2 (Standard) Momentary contact to OPEN/CLOSE/STOP plus wiring for sensing device to reverse and auxiliary devices to open and close with open override (other types available. See chart. ) LIMIT ADJUST:. . . . . . . . . . . . . . Linear driven, fully adjustable screw type cams. Adjustable to 22 feet.
MECHANICAL
DRIVE REDUCTION: 1st Reduction: . . . . . . . . . . . . . . . . . . . . Heavy duty (4L) V-Belt 2nd Reduction:. . . . . . . . . . . . . . . . #48 Chain and sprockets Output: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . #48 Chain OUTPUT SHAFT SPEED: . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 R. P. M. [. . . ] Position door bracket against reinforced center stile of top section of door. Make sure arm is straight and centered on stile. NOTE 1: Choose a set of holes which aligns door arm in a near vertical position. NOTE 2: If door strut interferes with placement of door bracket, position bracket below strut. Attach door arm to door bracket using 3/8"-16x1" screw and lock nut.
Door Arm Door Bracket Reinforcement Brace
Center Stile
6
EMERGENCY DISCONNECT SYSTEM
WARNING
DOOR ARM IS RELEASED FROM TROLLEY WHEN EMERGENCY DISCONNECT OPENS. TO AVOID BEING STRUCK BY DOOR ARM, DO NOT STAND UNDER THE ROPE OR DOOR ARM WHEN PULLING THE EMERGENCY RELEASE.
Trolley
Track
Header Bracket Emergency Disconnect
Clevis Pin Chain
Emergency Disconnect
TO DISCONNECT DOOR FROM OPENER Pull emergency release handle straight down. Emergency disconnect will open.
Door Bracket 12B0407
Straight Door Arm Assembly 1C3681
Door Arm
Emergency Disconnect Door Arm
NOT ICE
Door
Curved Door Arm 178B0045
Emergency Release Handle
TO RECONNECT DOOR ARM TO TROLLEY Lift free end of door arm to trolley. Pull emergency handle to allow arm to engage clevis pin. Emergency disconnect will close.
ADJUST LIMITS
WARNING
TO AVOID SERIOUS PERSONAL INJURY OR DEATH FROM ELECTROCUTION, DISCONNECT ELECTRIC POWER BEFORE MANUALLY MOVING LIMIT NUTS.
Close Limit Switch Actuator
Open Limit Switch CLS
OLS
Actuator
SLS
MAKE SURE THE LIMIT NUTS ARE POSITIONED BETWEEN THE LIMIT SWITCH ACTUATORS BEFORE PROCEEDING WITH ADJUSTMENTS. To increase door travel, spin nut away from actuator. To decrease door travel, spin limit nut toward actuator. Adjust open limit nut so that door will stop in open position with the bottom of the door even with top of door opening. Be sure close limit actuator is engaged as door fully seats at the floor. If other problems persist, call our toll-free number for assistance - 1-800-528-6563.
Close Limit Nut
Travel Nut Retainer
Press Travel Nut Retainer Down Toward Frame TO DISENGAGE.
OPEN
Open Limit Nut
CLOSE
7
ADJUST CLUTCH
Adjust clutch so that it is tight enough to open and close the door but will slip when the door meets an obstruction. Either loosen or tighten the clutch nut with 1/4 turn increments. The clutch will require periodic inspection and adjustment. CAUTION: The adjustable friction clutch is NOT an automatic reversing device. An electric or pneumatic reversing edge can be added to bottom edge of door if desired.
Adjusting Nut Spring Clutch Plate Clutch Pad
Jam Nut
Washer
Clutch Pulley
CONNECT REVERSING EDGE DEVICE (OPTIONAL)
WARNING
IF CONTROL STATION CANNOT BE INSTALLED WHERE DOOR IS VISIBLE, OR IF ANY DEVICE OTHER THAN THE CONTROL STATION IS USED TO ACTIVATE THE DOOR, A REVERSING EDGE MUST BE INSTALLED ON THE BOTTOM OF THE DOOR. FAILURE TO INSTALL A REVERSING EDGE UNDER THESE CIRCUMSTANCES MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH TO PERSONS TRAPPED BENEATH THE DOOR.
The operator has been pre-wired to accept connection of a reversing edge device (Figure 5, Page 5). Connect the normally open contacts to terminals T4 and T8 on the low voltage terminal block. 17D111 204B118 204B118-1 113B49 179A46 142A143 1B4421 DESCRIPTION & QUANTITY Brake Box (1) Solenoid 115V (1) Solenoid 230V (1) Brake Lever Pivot (1) Brake Release Stud Brake Stud Plate (1) Brake Shoe Assy. 60B31 179B45 184A111 1B4726 31D387 31A388 DESCRIPTION & QUANTITY Brake Drum (1) Brake Pivot Stud (3) Brake Spacer (3) Conduit Assy. [. . . ] Examples are: photocell, loop detector, pneumatic or electrical treadles, residential radio controls, one button stations, pull cords, etc. Open override means that the door may be reversed while closing by activating an opening device without the need to use the stop button first.
14
NEMA MOTOR WIRING DIAGRAMS
The Chamberlain Group, Inc. NEMA Motor Wiring Diagrams 2/19/94
Motor Black Blue Yellow Orange T4 - Yellow T5 - Black T1 - Blue
SINGLE VOLTAGE
1/3 & 1/2HP 115V only
115V
Red Cable
T8 - Red
1 PHASE
115V Motor Yellow T2 White T4 Yellow Motor Orange T4 Yellow 208-230V
Orange Blue
T5 Black
Yellow Blue
T5-Black
T8 Red
T3 Orange T2 White
T3 Orange Black Red
Cable
T1 Blue T8 Red
Black Red Cable T1 Blue
3 PHASE
1/3 & 1/2HP
Motor Yellow Black P1 Blue Orange P2 T1 T7 T2 T5 T8 T3 Red Cable T9 T6 Red Cable T4 208-230V Motor Yellow Black Blue Orange T1 T7 T4 T2 T5 T8 T3 T9 T6
3/4HP & OVER
208-230V
DENOTES WIRENUT CONNECTION
15
ILLUSTRATED PARTS - SOLID STATE ELECTRICAL BOX
8
17 12
16
11 3
2 11
6 21 18 20
10 19
15
13
14 13
7
3 22 4
L RO NT G COIRIN W
1 5
NEC CLA SS 2C IRC UIT
32 1
9
16
ELECTRICAL BOX PARTS LIST FOR APT 211 SOLID STATE
ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
PART NO. [. . . ]
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