User manual LIFT-MASTER CSW200UL

[. . . ] ® TM Instruction HIGH TRAFFIC COMMERCIAL Manual GATE OPERATOR CSW200ULTM SERIES UL325 UL991 compliant compliant LISTED installation instructions and manual book for architects, general contractors and dealers © 2005 the chamberlain group, inc. ­ all rights reserved C S W 2 0 0 U LTM Overview EMERGENCY RELEASE Pg. 29 Output Shaft Pg. 17 Output Arm Pg. 16 Limit Switch Chain Gear Box Clutch Pg. 21 Chain Drive Radio Receiver Pg. 25 Optional Factory Installed DC2000 Battery Back-Up Motor Models DC and DCH Only Gear Reducer 40-30:1 W4 Cludge Pg. 17 Limit Switch Chain Sprocket Limit Switch Assembly Pg. 20 Optional Factory Installed DC2000 Battery Back-Up Controller Models DC and DCH Only Pg. 30 DC2000 Harness Pg. 30 Operator ON OFF Switch Optional Plug-In Loop Detectors Pg. 39 OmniControlTM Board OFF Control Box Optional Factory Installed Heater Models H and DCH Only Pg. 33 Surge Suppressor Terminal Pg. 19 UL Alarm Pg. 27 Built-In Reset Button Pg. 26 AU 20 al Clacke1Neutr nd u B hit Gro W en Gre Chassis N TIO AC V ON CSW Power Wires Pg. 18 ® TM LISTED 1 TABLE OF CONTENTS Safety Instructions Role of Specifiers and Designers Role of Dealers, Installers and Trained Gate System Technicians Role of End Users / Home Owners Swing Gate Systems UL Listings Warnings and Precautions 4 4 5 5 6-9 10 Installation Recommended Setup and Operator Specifications Concrete Pad & Arm Attachment Standard Installation Layout Compact Installation Layout Optional Swivel Arm Installation (Uphill Driveways) Optional Post Mounting Plate Arm Installation Adjustment of Output Shaft How to Connect Power (110 V) Surge Suppressor Terminal Input Connections (Wiring Optional Equipment) Choosing Movement Direction (Open Left or Right) Adjusting Gate Traveling Distance (Limit Switches) Clutch Adjustment Mounting Required Warning Signs Two-Way Adjustable Reversing Sensor Adjustable Timer Master / Second Operators with Timer On Master / Second Operators with Timer Off Radio Receiver Programming Built-In Reset Button Remove Control Board Audio Alarm Solenoid/Maglock J3 Plug Connection 11 12 13 14 15 15 16 17 18 19 20 20 21 21 22 22 23 24 25 26 27 27 28 Table Of Contents EMERGENCY RELEASE Please DO NOT Touch me!. . [. . . ] Connect the radio receiver to entry gate only. Connect the exit loop to exit gate only. Connect the safety loop to both entry and exit gates. Connect the fire department switch to both entry and exit gates. (Observe polarity of both operators) 24 CLOSE STOP RADIO RECEIVER PROGRAMMING Note: Hand Held Remote NOT Included with Gate Operator. OFF ON Radio Receiver Programming W 4 Up to 31 Security Plus, Passport remotes or unlimited dip switch remotes can be used. Programming Radio Receiver: Press and Release the "Learn Button". Within that time, press a desired button on your hand held remote for 3 seconds to program the radio receiver. Repeat this process for every hand held remote to be used with the gate operator. Erase ALL Remote Control Codes: Press and Hold the "Learn Button" until LED turns off (6 seconds). All codes are now erased. Optional Hand Held Remotes Part # 971LM Part # CPT1 Part # 972LM Part # CPT2 Mini 3 Button Part # 970LM l ona Optiducts Pro Part # 973LM Part # CPT3 Mini 3 Button Part # CPTK3 Part # 974LM Part # CPT4 Mini 3 Button with HID Prox. Sensor Part # CPTK3PH 25 BUILT-IN RESET BUTTON Built-In Reset Button When the gate operator's audio alarm (See next page) has been tripped, the Reset Button must be pushed for the operator to function again. The Reset Button will shut off an activated audio alarm and reset the operator to function again. If the audio alarm goes off, always check the gate area for: · Obstructions in the gate path. · Damage to the gate and/or gate operator. Pressing the Reset Button will stop a moving gate during a normal open/close cycle, like a stop button. The operator does NOT need to be reset after doing this. 26 REMOVE CONTROL BOARD OFF OFF ON ON Remove Control Board W4 W4 Disconnect wire harnesses from OmniControl board. Unscrew 3 nuts and remove board. AUDIO ALARM When one of the following events happens Twice Consecutively, the Alarm will Sound for 5 minutes! Press the Built-In Reset Button to Shut Off Alarm and Reset Operator!(See previous page) 1 The gate is too heavy or the arm is installed wrong (Refer to page 13 and 16). Audio Alarm 2 A foreign object is on the gate frame while the gate is moving. 3 Gate hinges are too tight or broken and the gate is not moving freely. 4 The gate hits the driveway, curb or other, and gets stuck or bent in an awkward position. 5 The gate is moving and a vehicle pushes the gate. 27 SOLENOID/MAGLOCK J3 CONNECTION 2 4 CENTER SAFETY EXIT 1 3 5 7 9 J3 Normally Closed Common 6 8 10 SENSOR ALARM Solenoid / Maglock J3 Connection Normally Open Connection of a Solenoid or Magnetic Lock can be made using the J3 plug and three wires supplied with the unit. Relay Contact Rating 0. 5 A - 125 Vac 1 A - 24 VDC DC-BACKUP W4 GBA MS LINK SENSORS SYSTEM ON TIMER 60 3 POWER OVERLOAD OPEN CLOSE STOP REVERSE SENSOR ALARM SENSOR 1 3 OFF OPEN LEFT ON OPEN RIGHT MADE IN USA 1 3 1 3 EXIT COMMAND PROCESSED CENTER SAFETY FIRE DEPT. STRIKE OPEN RADIO RECEIVER GATE LOCKED EXIT LOOP SAFETY LOOP CENTER LOOP RESET MOTOR Important: An Optional Modular Relay Adapter may be needed for 2 Amp - 125 AC/DC switching load capability. See page 38. Solenoid Lock 2 4 6 8 10 1 3 5 7 9 #7 Common Solenoid Lock J3 #3 Normally Closed Ground Plug-In Transformer Wire Nut Insert 2 supplied wires into J3 plug (#3 and #7) (Motor Harness) Power Ground Magnetic Lock Magnetic Lock 2 4 6 8 10 1 3 5 7 9 J3 Insert 2 supplied wires into J3 plug (#7 and #8) (Motor Harness) #7 Common Ground Plug-In Transformer Wire Nut Power Ground #8 Normally Open 28 EMERGENCY RELEASE 1 Unscrew Star Knob 2 Lift Off Cover 3 Loosen Red Handle Gate can now be manually moved Emergency Release Grab the Gate to Make Adjustments Tighten the Red Handle, Replace the Cover and Bolt when Finished When the power is turned on again, the gate will readjust itself automatically. 29 OPTIONAL 1 2 FACTORY INSTALLED DC2000 Plug in the 12 pin plug into the DC2000 control unit. Make sure the "System ON" and "Charge OK" LEDs are lit. If the "Battery Low" led comes on, the battery needs to charge before it can be used. Make sure "Gate Direction" setting on DC2000 is set the same as the gate operator's setting. Optional Factory Installed DC2000 nal ptio ct O u Prod CLASS I, II, III, IV All devices wired to the DC2000 MUST be dedicated to it alone. Normal operation will be controlled by separate devices wired to the OmniControlTM board. Important: Socket s 0 Harnes DC200 123 456 7 DO NOT wire 110 Vac power to the DC2000 Reset Button Wires DO NOT Remove System Setup "Manual" setting: The DC2000 will respond to the input devices wired to the J 20 socket. This mode can also be used as an emergency override. If 110 Vac power is on, but the system has an electronic malfunction, the gate can be operated using the DC2000 system with input devices wired to J 20 socket. "Auto" setting: The DC2000 opens the gate automatically upon 110 Vac power failure and stays open. [. . . ] Check for proper synthetic oil level in the upper gear box. For parts, refer to CSW200ULTM Illustrations page and this page. If you need further assistance, please call your local service company. 51 Maintenance PROPERTY OWNERS CHECKLIST OF INSTALLATION 1. Property owner and Installer must read all warnings and safety precautions and be aware of their roles and responsibilities. [. . . ]