User manual LIFT-MASTER HS670-100 S1

[. . . ] Installation Instructions Hydraulic Models: HS670-100-S1 HS670-200-S1 Vehicular Slide Gate Operator Doc 01-20228 Rev D 2 Contents Contents General Information _____________________________________________ 3 Supplied Parts _____________________________________________________________ 3 Specifications _____________________________________________________________ 3 Dimensional Outline ________________________________________________________ 3 Safety Information _______________________________________________ 4 Safety Instructions__________________________________________________________ 4 Safety Precautions for Open-Roller Gates and Ornamental "Grill Type" Gates __________ 6 Pre-Installation Check-List ________________________________________ 8 Wiring Specifications _______________________________________________________ 8 Operator Features ______________________________________________ 11 Programmable Features_____________________________________________________ 13 Led Descriptions __________________________________________________________ 14 Installation ____________________________________________________ 15 Step 1: Step 2: Step 3: Step 4: Step 5: Step 6: Step 7: Step 8: Step 9: Step 10: Concrete Pad______________________________________________________ 15 Drive Rail ________________________________________________________ 16 Operator Mounting _________________________________________________ 16 Vent Cap _________________________________________________________ 17 Limit Shoes_______________________________________________________ 18 Suspension System _________________________________________________ 19 Power Wire Connections ____________________________________________ 20 Programming _____________________________________________________ 22 Preliminary System Check Out _______________________________________ 26 Accessory Installation_____________________________________________ 27 Required Maintenance___________________________________________ 28 Warranty______________________________________________________ 29 Doc 01-20228 Rev D General Information 3 General Information Supplied Parts Inspect the operator for any possible shipping damage and any shortage of parts. Please note that if accessories were ordered with this unit, some may be packed separately. Install Gate Warning Plates on both sides of the gate where they can be easily seen. Do not run operator without vent cap installed. Part Description ¼ -20 Bolt ¼ Lockwasher ¼ -20 Hex Nut 10-24 Screw 10 Lockwasher 10-24 Hex Nut Limit Shoe Gate Warning Plate ! [. . . ] You may want to install extra conduit for future wiring considerations. + 7 1/2" 5 7/8 3" Z CONDUIT X X Z 3 7/8" X 01-20221F6 X 3 3/4" 2 5/8" X = 1 3/4" + = CRITICAL DIMENSION 29 3/4" 35" Figure 7 Doc 01-20228 Rev D 16 Installation Step 2: Drive Rail Level and parallel to the gate and operator. As close as possible to the 11-1/2" dimension. Very securely mounted to the gate and backframe. The length of the drive rail should be the gate opening width plus 2 to 3 feet. 0 1 -2 0 2 2 8 F3 Important: The drive should be: Figure 6 Step 3: 1 2 Operator Mounting Remove the outer cover from the operator. Carefully secure the concrete pad with the drive wheels facing the gate. IMPORTANT NOTE: The operator must be lever the parallel with the gate and drive rail. By loosening the bolts securing the mounting logs to the unit, the operator can be slightly adjusted up or down. Retighten bolts. CAUTION Make sure that the drive rail and wheels are aligned properly (see Figure 8). 0 1 -2 0 2 2 8 F4 Figure 7 Doc 01-20228 Rev D Installation Step 4: 17 Vent Cap IMPORTANT NOTE Never run the operator without the vent cap in place. Remove the threaded plug from the pump tank and install the vent cap in its place. 01-20221F8 Figure 8 Doc 01-20228 Rev D 18 Installation Step 5: 1 2 3 4 5 Limit Shoes Manually open the gate to the full open position. Locate the open limit switch lever and mark its position on the drive rail. Manually close the gate to the full close position. Locate the close limit switch lever and mark its position on the drive rail. Per drawings below, measure and drill holes. Mount both limit shoes to underside of drive rail. IMPORTANT NOTES The limit shoes are slotted, so minor adjustments may be made later for fine tuning of the full open and close positions. Also, note that the limit switches themselves may be slightly adjusted up or down. It is highly suggested that gate stops be installed to the gate at the full open and closed positions. Due to the fact that this unit has no brake, there will be some gate coasting and, depending on gate weight, it could be considerable, so it might drift past the limits. MARK CENTERLINE MARK CENTERLINE DRIVE RAIL LIMIT SWITCH LIMIT SWITCH 2" CENTERLINE MARKS 2" 3" 1-1/16" 9/32" DIA. HOLES 3" BOTTOM OF DRIVE RAIL LIMIT SHOE 1/4"-20 SCR. WASHER & NUT 0 1 -2 0 2 2 1 F9 Figure 11 Doc 01-20228 Rev D Installation Step 6: 19 Suspension System NOTE: It is suggested that the separator bolt be removed and left with unit. If it is not removed, make sure that it can not interfere with suspension system. The suspension system is semi-factory set; simply loosen the suspension separator bolt completely. This will allow both wheels to pinch the drive rail. If more or less pressure is required, adjust both upper and lower suspension spring lock nuts as desired. IMPORTANT NOTES Both springs should apply about the same amount of pressure. [. . . ] If you have not already done so, temporarily connect a 3 button station to the control terminal strip, see below or see wiring diagram supplied with operator. Test for proper open, stop and closing of the gate. Test for proper operation of all programs that were programmed into the system. Once everything checks out okay, then proceed to adding on the accessory items for this job site. [. . . ]