User manual LIFT-MASTER HTL

[. . . ] A DUCHOSSOIS ENTERPRISE 845 Larch Avenue Elmhurst, Illinois 60126 OWNER'S MANUAL MODEL HTL SOLID STATE HEAVY DUTY BELT DRIVEN TROLLEY OPERATOR Serial # ___________________ (located on electrical box cover) Date of Installation __________ Wiring Type________________ COMMERCIAL DOOR OPERATOR LISTED ® NOT FOR RESIDENTIAL USE SPECIFICATIONS MOTOR TYPE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Continuous Duty HORSEPOWER: . . . . . . . . . . . . . . . 1/3, 1/2, 3/4 & 1Hp Single or Three Phase SPEED: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1725 RPM VOLTAGE: . . . . . . . . . . . . . . . . . . . . . . . . 115/208-230 Single Phase 208-230 Three Phase CURRENT: . . . . . . . . . . . . . . . . . . . . . . . . See Pg. 17 ELECTRICAL CONTROL VOLTAGE: . . . . . . 5V dc AUXILIARY VOLTAGE: . . . . 24V dc CONTROL STATION:. . . . . . . . 3 Button OPEN/CLOSE/STOP, NEMA 1 WIRING TYPE: . . . . . . . . . . . . . . . . . . B2 (Standard) Momentary Contact to OPEN/CLOSE/STOP plus Wiring for Sensing Device to Reverse and Auxiliary Devices to Open and Close with Open Override (Other types available. See chart. ) LIMIT ADJUST: . . . . . . . . . . . . . . . . . . . Linear Driven, Fully Adjustable Screw Type Cams. Adjustable to 22 feet. MECHANICAL DRIVE REDUCTION: 1st Reduction: . . . . . . . . . . . . . . . . . . . . Heavy Duty (4L) V-Belt 2nd Reduction:. . . . . . . . . . . . . . . . . . . #48 Chain and Sprockets Output: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . #48 Chain on 1/3 & 1/2 Hp #41 Chain on 3/4 & 1 Hp OUTPUT SHAFT SPEED:. . . 144 R. P. M. [. . . ] With door CLOSED, snap door arm onto operator trolley. Position door bracket against reinforced center stile of top section of door. Make sure arm is straight and centered on stile. NOTE 1: Choose a set of holes which aligns door arm in a near vertical position. NOTE 2: If door strut interferes with placement of door bracket, position bracket below strut. Attach door arm to door bracket using 3/8"-16x1" screw and lock nut. Door Arm Door Bracket Reinforcement Brace Center Stile 6 EMERGENCY DISCONNECT SYSTEM WARNING DOOR ARM IS RELEASED FROM TROLLEY WHEN EMERGENCY DISCONNECT OPENS. TO AVOID BEING STRUCK BY DOOR ARM, DO NOT STAND UNDER THE ROPE OR DOOR ARM WHEN PULLING THE EMERGENCY RELEASE. Trolley Track Header Bracket Emergency Disconnect Clevis Pin Chain Emergency Disconnect TO DISCONNECT DOOR FROM OPENER Pull emergency release handle straight down. Emergency disconnect will open. Door Bracket 12B0407 Straight Door Arm Assembly 1C3681 Door Arm Emergency Disconnect Door Arm NOT ICE Door Curved Door Arm 178B0045 Emergency Release Handle TO RECONNECT DOOR ARM TO TROLLEY Lift free end of door arm to trolley. Pull emergency handle to allow arm to engage clevis pin. Emergency disconnect will close. ADJUST LIMITS WARNING TO AVOID SERIOUS PERSONAL INJURY OR DEATH FROM ELECTROCUTION, DISCONNECT ELECTRIC POWER BEFORE MANUALLY MOVING LIMIT NUTS. Close Limit Switch Actuator Open Limit Switch CLS OLS Actuator SLS MAKE SURE THE LIMIT NUTS ARE POSITIONED BETWEEN THE LIMIT SWITCH ACTUATORS BEFORE PROCEEDING WITH ADJUSTMENTS. To increase door travel, spin nut away from actuator. To decrease door travel, spin limit nut toward actuator. Adjust open limit nut so that door will stop in open position with the bottom of the door even with top of door opening. Be sure close limit actuator is engaged as door fully seats at the floor. If other problems persist, call our toll-free number for assistance - 1-800-528-6563. Close Limit Nut Travel Nut Retainer Press Travel Nut Retainer Down Toward Frame TO DISENGAGE. OPEN Open Limit Nut CLOSE 7 ADJUST CLUTCH Adjust clutch so that it is tight enough to open and close the door but will slip when the door meets an obstruction. Either loosen or tighten the clutch nut with 1/4 turn increments. The clutch will require periodic inspection and adjustment. CAUTION: The adjustable friction clutch is NOT an automatic reversing device. An electric or pneumatic reversing edge can be added to bottom edge of door if desired. Adjusting Nut Spring Clutch Plate Clutch Pad Jam Nut Washer Clutch Pulley CONNECT REVERSING EDGE DEVICE (OPTIONAL) WARNING IF CONTROL STATION CANNOT BE INSTALLED WHERE DOOR IS VISIBLE, OR IF ANY DEVICE OTHER THAN THE CONTROL STATION IS USED TO ACTIVATE THE DOOR, A REVERSING EDGE MUST BE INSTALLED ON THE BOTTOM OF THE DOOR. FAILURE TO INSTALL A REVERSING EDGE UNDER THESE CIRCUMSTANCES MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH TO PERSONS TRAPPED BENEATH THE DOOR. The operator has been pre-wired to accept connection of a reversing edge device (Figure 5, Page 5). Connect the normally open contacts to terminals T4 and T8 on the low voltage terminal block. A cut-off switch will de-activate the safety device during the last few inches of the door's downward travel. MAINTENANCE SCHEDULE Check at the intervals listed in the following chart. EVERY 3 MONTHS EVERY 6 MONTHS EVERY 12 MONTHS ITEM Drive Chain PROCEDURE Check for excessive slack. [. . . ] External interlocks may be used with all functional modes. Auxiliary devices are any devices that have only one set of contacts. Examples are: photocell, loop detector, pneumatic or electrical treadles, residential radio controls, one button stations, pull cords, etc. Open override means that the door may be reversed while closing by activating an opening device without the need to use the stop button first. 14 NEMA MOTOR WIRING DIAGRAMS The Chamberlain Group, Inc. [. . . ]