User manual LIFT-MASTER SL540

[. . . ] Installation and Maintenance Instructions Model SL570 Heavy Duty Slide Gate Operator Model SL540 Medium Duty Slide Gate Operator Doc 01-G0685 Rev D 2 Contents Contents General Information________________________________________________________ 4 Supplied Parts and Dimensional Outline___________________________________________________ 4 Cycle Rate __________________________________________________________________________ 4 Model Classifications _________________________________________________________________ 5 Specifications _______________________________________________________________________ 5 Safety Information _________________________________________________________ 6 Safety Instructions____________________________________________________________________ 6 Safety Precautions for Open-Roller Gates and Ornamental "Grill Type" Gates ____________________ 8 Pre-Installation Check-List _________________________________________________ 10 Wiring Specifications ________________________________________________________________ 10 Features_________________________________________________________________ 12 Operator Features ___________________________________________________________________ 12 System Features_____________________________________________________________________ 13 Installation ______________________________________________________________ 15 Step 1: Set Up Post or Pad Mounting_____________________________________________________ 15 Step 2: Mounting the Operator__________________________________________________________ 17 Step 3: Gate Brackets _________________________________________________________________ 17 Step 4: Drive Chain __________________________________________________________________ 18 Electrical Disconnect Switch___________________________________________________________ 18 Step 5: Electrical Power Connections ____________________________________________________ 19 Step 6: Limit Switch Adjustments _______________________________________________________ 20 Programming ____________________________________________________________ 21 Switch #1: Operator Programming ______________________________________________________ 21 Switch #2: Timer to Close_____________________________________________________________ 22 Adjustments______________________________________________________________ 23 Step 7: Clutch Adjustment _____________________________________________________________ 23 Step 8: Brake Adjustment _____________________________________________________________ 23 Controls and Accessory Install. ______________________________________________ 24 Troubleshooting __________________________________________________________ 25 1. Power___________________________________________________________________________ 25 Doc 01-G0685 Rev D Contents 3 2. Accessories ______________________________________________________________________ 26 3. [. . . ] Note that if positioned properly, this brace can also be used as a chain support. BEFORE PROCEEDING PLEASE READ THIS Electrical Disconnect Switch Throughout the course of installation you will be required to disconnect electrical power. This can be done by locating the electrical power disconnect switch on the control panel and placing it in the desired position, as shown on the label near it. ELECTRICAL DISCONNECT SWITCH 01-G0685F9 Figure 14 Doc 01-G0685 Rev D Installation Step 5: 19 Electrical Power Connections CAUTION Make sure power is disconnected at the main power source and at the operator's electrical disconnect switch before proceeding. Secure all electrical power connections inside the power wiring compartment located on the outside end of control panel. Use the electrical wiring supplied with this unit. All single phase operators will have ­ L1 (neutral), L2 (hot) and ground. All three phase operators will have ­ L1, L2, L3 and ground. It is very important that operator is properly grounded. NOTE: Permanent wiring is to be employed as required by local codes. Important: On the phase operators the power connections must be properly phased. If they are phased wrong the gate operator will run backwards. To correct this situation, disconnect power at main power source and at the operator's electrical disconnect switch. Then, reverse any two of the three power leads. WIRING COMPARTMENT WIRING COMPARTMENT COVER "POWER" 01-G0685F16 Figure 15 Doc 01-G0685 Rev D 20 Installation Step 6: 1 2 3 4 5 6 7 Limit Switch Adjustments By using the mechanical disconnect, manually open the gate to its full open position. Remove control panel cover and locate the rotary limit switch assembly. Disengage the detent plate from the limit nuts, as shown. Depending on "hand" of the operator, rotate the open limit nut until it makes contact with the open limit switch lever and trips the open limit switch activation button. Adjust the other limit nut so that it is near the open limit nut but not touching. Manually close the gate to its full closed position. Disengage the detent plate and rotate the close limit nut until it makes contact with the close limit switch lever and trips the close switch. Re-engage the detent plate into both limit nuts and also re-engage the mechanical disconnect. LIMIT NUT CLOSE WHEN L. H. CLOSE WHEN R. H. LIMIT SWITCH CLOSE WHEN L. H. OPEN WHEN R. H. LIMIT SWITCH OPEN WHEN L. H. CLOSE WHEN R. H. DETENT PLATE 01-G0685F11 Figure 16 DO NOT RUN OPERATOR UNTIL INSTRUCTED!OPERATOR MUST BE PROGRAMMED BEFORE OPERATION Doc 01-G0685 Rev D Programming 21 Programming 01-G0610F13 Figure 17 Switch #1: Operator Programming POLE #1: SINGLE/CLOSE BUTTON ON = Close button only OFF = Open/Close button POLE #2: RIGHT HAND / LEFT HAND ON = Left Hand (gate will open to the left) OFF = Right Hand (gate will open to the right--inside of fence looking out) POLE #3: WARNING DEVICE ON = Warning device will turn on 3 seconds before gate starts to move in either direction. [. . . ] # 1 3 4 5 6 7A 7B 7C 7D 7E 7F 7G 7H 7I 9 10 11 12 13 14 15 16 17 18 19 20 21 22A 22B 22C 22D 22E 22F 22G 22H 22I Part # MG24732 MG24734 MG9200040 MG24736 MG24740-T 25-2006 25-2008 25-2010 25-2015 25-2020 25-4001 25-4001-5 25-4002-5 25-4004 MG49157 MG49158 MG49159 MG49161 MG49162 MG49163 MG49164 MG49165 MG49166 MG49167 MG49169 MG49171 MG49146 20-3050-5T 20-3075-5T MG1010022 MG1010023 MG1010024 MG1010025 MG1010026 MG1010027 MG1010028 Description BRAKE/CLUTCH PLATE KIT 40B-11T TIMER SPROCKET SL540 OUTPUT 41B-17T SPROCKET KIT SL570 OUTPUT 50B-15T SPROCKET KIT OUTER COVER ASSY. KIT 6A OVERLOAD FUSE, 1-PH 8A OVERLOAD FUSE, 1-PH 10A OVERLOAD FUSE, 1-PH 15A OVERLOAD FUSE, 1-PH 20A OVERLOAD FUSE, 1-PH 1A OVERLOAD FUSE, 3-PH 1. 5A OVERLOAD FUSE, 3-PH 2. 5A OVERLOAD FUSE, 3-PH 4A OVERLOAD FUSE, 3-PH 41A-48T SPROCKET KIT DISCONNECT SPRING KIT BRAKE LINK KIT 48B-11T TIMER SPROCKET KIT 41B-9T SPROCKET KIT DISCONNECT PLATE KIT CLUTCH SPRING KIT OUTPUT SHAFT CLIP RING KIT IDLER SHAFT KIT SL540 41B-15T IDLER SPROCKET KIT SL570 50B-12T IDLER SPROCKET KIT IDLER SHAFT CLIP RING KIT #41 ROLLER CHAIN KIT MOTOR - 1/2HP 575V 3PH MOTOR - 3/4HP 575V 3PH MOTOR - 1/2HP 115V 1PH MOTOR - 3/4HP 115V 1PH MOTOR - 1/2HP 208/230V 1PH MOTOR - 3/4HP 208/230V 1PH MOTOR - 1/3HP 115V 1PH MOTOR - 1/3HP 208/230V 1PH MOTOR - 1HP 208/230V 1PH Ref. # 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 Part # MG3101990 76-G0537 MG4100316-P 10-G0571-P MG4100621-P MG4100639 MG4100932-P MG4100933-P MG4100966 MG4100967 MG4100977 MG4101051-P 23-10041 MG4101349-P MG4101498 21-3260 21-10298 69-G2000 MG4101507 10-G0546 MG4101513 MG4200311 MG4200349 MG4200350 MG4200400 MG4200789 MG4200843 MG4200902 MG4201093 MG4200913 MG4200915 MG4200914 MG4200916 MG4200947 MG4201129 MG8230002 Description POWER SWITCH ALARM ASSY. SIDE PLATE (PULLEY SIDE) END CHANNEL MOUNTING ANGLE BRAKE LEVER BELT SHIELD CHAIN & SPROCKET SHIELD LIMIT DETENT LIMIT DENT SPRING LIMIT SUPPORT BRACKET COVER STOP LIMIT SWITCH SIDE PLATE (DRIVE SIDE) INTERMEDIATE SHAFT 50VA TRANSFORMER 100VA TRANSFORMER S3 PCB OUTPUT SHAFT CONTROL BOX MOUNTING PLATE SOLENOID LINK LINER BRAKE PUCK AND LEVER ASSY. [. . . ]