User manual LIFT-MASTER SL580

[. . . ] - Installation and Maintenance Instructions Model SL580 Heavy Duty Slide Gate Operator Model SL590 Heavy Duty, Harsh Environment Slide Gate Operator Doc 01-G0547 Rev D 2 Contents Contents General Information________________________________________________________ 4 Supplied Parts _______________________________________________________________________ 4 Model Classifications _________________________________________________________________ 4 Specifications _______________________________________________________________________ 5 Operator Dimensions__________________________________________________________________ 6 Cycle Rates _________________________________________________________________________ 6 Safety Information _________________________________________________________ 7 Safety Instructions____________________________________________________________________ 7 Safety Precautions for Open-Roller Gates and Ornamental "Grill Type" Gates ____________________ 9 Pre-Installation Check-List _________________________________________________ 11 Wiring Specifications ________________________________________________________________ 11 Features_________________________________________________________________ 13 Operator Features ___________________________________________________________________ 13 System Features_____________________________________________________________________ 15 Installation ______________________________________________________________ 17 Step 1: Step 2: Step 3: Step 4: Set Up Post or Pad Mounting ___________________________________________________ 17 Mounting the Operator ________________________________________________________ 19 Gate Brackets _______________________________________________________________ 19 Drive Chain_________________________________________________________________ 20 Electrical Power Connections___________________________________________________ 21 Limit Switch Adjustments _____________________________________________________ 22 Electrical Disconnect Switch___________________________________________________________ 21 Step 5: Step 6: Programming ____________________________________________________________ 23 Switch #1: Operator Programming ______________________________________________________ 23 Switch #2: Timer to Close_____________________________________________________________ 24 Adjustments and Check Out_________________________________________________ 25 Clutch Adjustment___________________________________________________________________ 25 Preliminary System Check Out_________________________________________________________ 25 Controls and Accessory Installation __________________________________________ 26 Doc 01-G0547 Rev D Contents 3 Troubleshooting___________________________________________________________27 1. Power___________________________________________________________________________ 27 2. Accessories ______________________________________________________________________ 28 3. Primary Voltage Circuit ____________________________________________________________ 28 4. [. . . ] It is very important that operator is properly grounded. NOTE: Permanent wiring is to be employed as required by local codes. POWER CONDUIT 01-G0547F21 Important: On the phase operators the power connections must be properly phased. If they are phased wrong, the gate operator will run backwards. To correct this situation, disconnect power at main power source and at the operator's electrical disconnect switch. Then, reverse any two of the three power leads. Doc 01-G0547 Rev D 22 Installation Step 6: 1 2 3 4 5 6 7 Limit Switch Adjustments By using the mechanical disconnect, manually open the gate to its full open position (Note direction of limit nut travel). Remove control panel cover and locate the rotary limit switch assembly. Disengage the retaining bracket from the limit nuts. Depending on the "hand" of the operator, rotate the open limit nut until it makes contact with the open limit switch lever and trips the open limit switch activation button. Adjust the other limit nut so that it is near the open limit nut but not touching. Manually close the gate to its full closed position. Disengage the retaining bracket and rotate the close limit nut until it makes contact with the close limit switch lever and trips the close switch. Re-engage the retaining bracket into both limit nuts and also re-engage the mechanical disconnect. DIRECTION OF GATE TO OPEN RIGHT LEFT OPEN LIMIT A B CLOSE LIMIT B A MODEL: SL580 LIMIT A MODEL: SL590 LIMIT B LIMIT NUT LIMIT NUT LIMIT B RETAINING BRACKET RETAINING BRACKET LIMIT A 01-G0547F22 Figure 20 Doc 01-G0547 Rev D 23 Programming Programming 01-G0610F13 Figure 21 Switch #1: Operator Programming POLE #1: SINGLE/CLOSE BUTTON ON = Close button only OFF = Open/Close button POLE #2: RIGHT HAND / LEFT HAND ON = Left Hand (gate will open to the left) OFF = Right Hand (gate will open to the right--inside of fence looking out) POLE #3: WARNING DEVICE ON = Warning device will turn on 3 seconds before gate starts to move in either direction. OFF = Warning device disabled. Figure 22 POLE #4: MASTER/SLAVE ­ SINGLE UNIT ON = Master or Single Unit OFF = Slave Unit RED LED INFORMATION Continuous ON = Unit is on a limit. Blinking 1 flash per second = Normal operation (gate travel or midstop). Blinking 2 flashes per second = Entrapment level 1 (operator reverse to limit). Doc 01-G0547 Rev D 24 Programming POLE #1 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF POLE #2 ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF POLE #3 ON ON ON ON OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF POLE #4 ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF TOTAL TIME WARNING DEVICE DISABLED DISABLED 1 SEC. 194 SEC. TOTAL TIME WARNING DEVICE ENABLED DISABLED 4 SEC. 197 SEC. Table 7 Switch #2: Timer to Close Timer to close is locked out at the factory. To activate the timer to close, follow steps below: 01-G0610F14 Figure 23 1 2 3 Move safety jumper from bottom two pins to top two pins. During normal operation, if the operator stops on a limit (except the close limit), or mid travel, the operator will time out per the chart and automatically close. To lock the timer to close program and disable, simply return the jumper to the bottom two pins, or turn on all pins of SW#2. IMPORTANT NOTE: When using master/slave, only set the time for the master operator. The slave operator must be set to disabled position (all poles on). Doc 01-G0547 Rev D 25 Adjustments and Check Out Adjustments and Check Out Clutch Adjustment An adjustable friction type clutch is standard on the models SL580 and SL590. [. . . ] TOOTH WASHER Parts designated (N) are not shown on drawing. Parts having one or more X in the part No. Parts designated (3PH) are present on 3 ph operators only. Quantities shown in parenthesis are used only on 1 and 1 ½ HP operators. Doc 01-G0547 Rev D 34 SL580/590 Parts List & Drawings Variable 20-XXXX P/N 20-1050-T 20-1075-T 20-1100-T 20-3050-T 20-3075C-4T 20-3100M-5T 20-3100-T 20-3200-5T 20-3200C-4T 21-3260 21-10298 22-120 22-240 22-575-1 23-3001 23-3005 24-115-1 24-230-5 25-2006 25-2008 25-2010 25-2015 25-2020 25-2025 25-4002-5 25-4004 25-4006 25-4008 SL580 Variable Parts Description Used On MOTOR: 1/2 HP - 115/230VAC - 1Ø - 60hz MOTOR: 3/4 HP - 115/230VAC - 1Ø - 60hz MOTOR: 1 HP - 115/230VAC - 1Ø - 60hz MOTOR: 1/2 HP - 208/230/460VAC - 3Ø - 60hz MOTOR: 3PH 3/4HP CFC 230/460VTEFC MOTOR: 1 HP - 575VAC - 3Ø - 60hz MOTOR: 1 HP - 208/230/460VAC - 3Ø - 60hz MOTOR: 2 HP - 575VAC - 3Ø - 60hz MOTOR: 2 HP - 208/230/460VAC - 3Ø - 60hz 24V TRANSFORMER, 50VA 24V TRANSFORMER, 100VA 120VAC BRAKE SOLENOID 230VAC BRAKE SOLENOID 575VAC BRAKE SOLENOID POWER LINE SWITCH POWER LINE SWITCH 115VAC RELAY 208/230VAC RELAY 6A FUSE 8A FUSE 10A FUSE 15A FUSE 20A FUSE 25A FUSE 1. 6 - 2. 5A FUSE 2. 5 - 4. 0A FUSE 4. 0 - 6. 0A FUSE 5. 5 - 8. 0A FUSE SL580-50-11-S3, SL580-50-21-S3, SL580-50-81-S3 SL580-75-11-S3, SL580-75-21-S3, SL580-75-81-S3 SL580-100-11-S3, SL580-100-21-S3, SL580-100-81-S3 SL580-50-23-S3, SL580-50-43-S3, SL580-50-83-S3 SL580-75-23-S3, SL580-75-43-S3, SL58-75-83-S3 SL580-100-53-S3 SL580-100-23-S3, SL580-100-43-S3, SL580-100-83-S3 SL580-150-53-S3 SL580-150-23-S3, SL580-150-43-S3, SL580-83-S3 ALL 115/230/208VAC - 1Ø and 208/230/460VAC - 3Ø MODELS ALL 575VAC - 3Ø MODELS ALL 115VAC - 1Ø MODELS ALL 208/230/460VAC - 1Ø and 3Ø MODELS ALL 575VAC - 3Ø MODELS ALL 1Ø MODELS ALL 3Ø MODELS ALL 115VAC - 1Ø MODELS ALL 208/230VAC - 1Ø MODELS SL580-50-21-S3, SL580-50-81-S3, SL580-75-81-S3 SL580-75-21-S3 SL580-50-11-S3, SL580-100-21-S3, SL580-100-81-S3 SL580-75-11-S3, SL580-150-21-S3, SL580-150-81-S3 SL580-100-11-S3 SL580-150-11-S3 SL580-75-53-S3, SL580-100-43-S3, SL580-100-53-S3 SL580-150-43-S3, SL580-150-53-S3 SL580-100-23-S3, SL580-100-83-S3 SL580-150-23-S3, SL580-150-83-S3 21-XXXX 22-XXX 23-XXXX 24-XXXX 25-XXXX Doc 01-G0547 Rev D SL580/590 Parts List & Drawings 35 SL590 Exploded View Figure 29 Doc 01-G0547 Rev D 36 SL580/590 Parts List & Drawings SL590 Parts List Part No. 02-401-SP (N) 03-8024 03-ABDIN-4 07-10179 07-3611 07-5514 07-5515 10-10181 (N) 10-10190-C 10-10191 10-10707 10-3209 10-3515 10-3601-T 10-3602 10-3603 10-3606 10-3607-T 10-3609 10-3610 10-3611 10-3612 10-3613 10-3614 10-3615 10-3616 10-3617 10-3620 10-3622 (N) 10-5207 10-9011 10-G0326 10-G0483 (N) 10-G0638 11-3503 11-3505 11-3601 11-3602 11-5206 11-5207 11-G0484 (N) 12-3601 12-3605 (N) 12-3612 (N) 12-5516 (N) 12-9031 13-3510 15-3613 (N) Qty. 1 1 1 1 1 1 2 1 1 1 2 2 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 2 4 4 1 2 1 1 1 2 4 1 Description STOP BUTTON 24V REVERSING CONTACTOR DIN RAIL BRAKE HUB DISCONNECT BUSHING CLUTCH PRESSURE PLATE BRAKE MOUNTING PLATE BRAKE RELEASE LEVER DISC BRAKE DISCONNECT SUPPORT BRACKET GATE BRACKET GUIDE RETAINER TAN ENCLOSURE MOUNTING SHELF SHELF BRACKET STIFFENER PLATE TAN CHAIN GUIDE ANGLE PLATE CHAIN GUARD LIMIT SWITCH BOX BOX COVER L/S PANEL LIMIT SWITCH ADJUSTMENT PLATE MOUNTING BRACKET DETENT PLATE DISCONNECT LEVER S3 MOUNTING BRACKET CONTROL BOX COVER BRAKE SOLENOID COVER RELEASE YOKE BEVEL SWITCH BOX COVER SENSOR MOUNTING BRACKET ELECTRIC. 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