User manual MARES VOLTREX DEALER MANUAL

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Manual abstract: user guide MARES VOLTREXDEALER MANUAL

Detailed instructions for use are in the User's Guide.

 [. . . ] Remove lock nut (33),  washer (34) and demand lever (35) using tool (812). 

NOTE
THE POPPET BODY (30) IS UNDER SPRING TENSION. COVER THE SECOND STAGE INLET FITTING WITH YOUR HAND TO PREVENT THE POPPET BODY (30) AND SPRING (31) FROM BEING EJECTED WHEN THE LOCK NUT IS REMOVED. 

11. 16. 

Remove Remove Remove Remove Remove Remove

poppet body (30) and spring (31) from second stage inlet. exhaust tee (41) from second stage case.  [. . . ] The valve stem should not be pulled excessively as damage to the valve may occur. Using scissors,  cut approximately 1/4" off of the end of the valve stem. Press poppet seat (47) into poppet body (30). Place spring (31) over poppet body. 

5. Insert poppet body and spring into the second stage inlet. Align the square of the poppet stem with the square hole of the case and press inward to compress the spring (Fig. Place the demand lever (35) into the second stage case groove. Place the demand lever washer (34) over the second stage poppet stem and on top of the demand lever. Place a new demand lever lock nut (33) on the second stage poppet stem and tighten the lock nut,  with tool (812),  until approximately 1/16" of the poppet stem is protruding from the nut (Fig 32). 

NOTE
DO NOT OVER TIGHTEN DEMAND LEVER LOCK NUT. IF THE DEMAND LEVER LOCK NUT IS OVER TIGHTENED,  IT WILL CAUSE THE SECOND STAGE TO FREE FLOW DURING INTERMEDIATE PRESSURE ADJUSTMENT. 

FIG. Place o-ring (29) on hose connector (28). Place o-ring (27) on seat connector (21). Insert the seat connector into the hose connector. Turn the seat connector clockwise using a 5 mm. alien wrench (84),  until it stops,  then turn the seat connector 3 complete turns (360 degrees) counter clockwise to obtain the correct position. 

NOTE
DO NOT OVER TIGHTEN THE SEAT CONNECTOR. TURN THE SEAT CONNECTOR CLOCKWISE ONLY TO THE POINT AT WHICH IT STOPS IN THE HOSE CONNECTOR. OVER TIGHTENING THE SEAT CONNECTOR MAY CAUSE DAMAGE TO THE SEAT CONNECTOR AND/OR HOSE CONNECTOR. 

12. Remove alien wrench (84) from seat connector. Depress the demand lever and install hose connector (28) into second stage case using wrench (817). Connect hose (26) to hose connector using 2 wrenches (817). 

· Adjustment

NOTE
CORRECT INTERMEDIATE PRESSURE ADJUSTMENTS ARE NEEDED FOR SECOND STAGE OPENING PRESSURES TO FALL WITHIN FACTORY-SET RATINGS. SECOND STAGE SENSITIVITY MAY BE CHANGED BY ADJUSTING INTERMEDIATE PRESSURE. ALL SECOND STAGE ADJUSTMENTS SHOULD BE MADE WHILE THE SECOND STAGE IS SUPPLIED WITH THE APPROPRIATE INTERMEDIATE PRESSURE.  [. . . ] Rotate the clamp ring so the split end is facing the second stage hose. Install clamp ring screw (38) and tighten. Slide the second stage hose protector (46) into position over the clamp ring. Install the exhaust tee (41) over the second stage case mounting flange.  [. . . ]

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