User manual MARZOCCHI 2003 MONSTER

[. . . ] 3 ISTRUZIONI PER L'USO E LA MANUTENZIONE USE AND MAINTENANCE INSTRUCTION MANUAL MODE D'EMPLOI ET ENTRETIEN BETRIEBS - UND WARTUNGSANLEITUNG MZ002 INSTRUCCIONES PARA EL USO Y MANTENIMIENTO Español Deutsch Français English MONSTER 2003 Italiano Italiano 22 Important!The information you will find here below concerns your own safety!REMEMBER THAT INCORRECT USE OF THE FORK CAN BE VERY DANGEROUS TO YOUR SAFETY. Carefully read this manual and follow all suggestions that you will find in it. [. . . ] Slalom / Dirt Jumper: for dirt jumping and dual slalom. Before assembly on the frame, make sure that the lower crown screws are correctly tightened. When the fork's legs are at travel's end, the "D" distance between the lower part of the lower crown and the dust seal must be bigger than 3 mm. The stanchion tubes clamping to the crowns has to be done in the areas where the diameter is bigger. Make sure that the "H" distance is lower than 190 mm. A different position of the crowns could damage the fork and could be causing accidents. 3. 2 Installing the brake system Assembling the brake system is a very delicate operation that must be carried out by specialized personnel. Marzocchi does not guarantee the assembly and refuses all responsibility for damages and/ or accidents that may be caused by an incorrect assembly. Improper installation of the disk brake system can overstress the caliper mountings, which may break. The brake system assembling must be carried out in compliance with brake system's manufacturers instructions. Improper installation may jeopardize the safety of the rider. Only use brake systems that are complying with the fork's specifications. MZ002011 MZ002004 Improper installation may jeopardize the safety of the rider. Marzocchi does not guarantee the installation and refuses all responsibility for damages and/or accidents that may be caused by an incorrect assembly. English D > 3 mm The fork is supplied with "A-Head Set" (threadless) steer tube to be cut according to frame size. Installing a MARZOCCHI fork on the bicycle frame is a very delicate operation that must be carried out by specialized personnel. The assembling on the frame and the steer tube adjustment must be carried out in compliance with the headset manufacturer's instructions. MZ002010 H < 190 MZ002 Installation 3. 3 Wheel installing 31 4 mm Install the wheel in compliance with the bicycle manufacturer's instructions. For correct fork function, please follow the instructions here below when installing the wheel. · In case the fork has been disassembled from the bike frame or the fork's legs position in the crowns has been changed, you will have to slightly loose the 6 bolts (E) holding the arch (D) by means of a 4 mm hex key. MZ002019 D E E · By using a 6 mm hex key, tighten the axle bolt (B) located on the left side to the required torque (see Table 1 - Tightening Torques). · Fully compress the fork a few times. · By using the 5 mm hex key, tighten the bolts (C) positioned on both dropouts to the required torque (see Table 1 - Tightening Torques), with the 1-2-1 sequence. · By using the 4 mm hex key, tighten the bolts (E) with the sequence 1-2-3-2-1 to the required torque (see Table 1 - Tightening Torques). MZ002005 A Incorrect wheel alignment can misalign the legs make them unparallel, causing the fork to bind. 5 mm 6 mm B MZ002 MZ002007 MZ002006 C C English · Insert the wheel axle (A) through the right wheel axle clamp, then the wheel and the left wheel axle clamp. 32 Maintenance MAINTENANCE Problems - Diagnosis - Solutions 4 4. 1 This paragraph indicates some of the problems that may arise during the fork's use, as well as the possible causes of these problems and the suggested solutions. Always check this table before working on the fork. Operations inside the grey box must be carried out by authorized service centers. 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