User manual MITSUBISHI LANCER EVOLUTION-VIII ELECTRICAL MANUAL

[. . . ] LANCER EVOLUTION VIII CONTENTS FOREWARD SUMMARY In order to to simplify inspection and repair to the electrical wiring of the Lancer Evolution VIII, this manual presents the electrical wiring and vehicle connector components in 3-dimensional format. It also contains circuit diagrams which describe the various types of wiring for each system, as well as information on individual component installations. Please refer to the information contained in this manual before carrying out inspection of or repair to any of the electrical equipment. Please note that the harness configuration diagrams and circuit diagrams are classified into different types and may not conform to the specifications of individual vehicles. [. . . ] 1 2 3 4 Meaning <F>: Flexible wire <T>: Twisted wire Wire size (mm2)* Basic colour Marking colour Note: · *: The absence of any symbol indicates 0. 5 mm2. ( ) A cable colour enclosed in parentheses indicates 0. 3 mm2. M3000012000232 Abbreviations The abbreviations used in the circuit diagrams have the following meanings. 1. System name abbreviations Abbreviation Meaning A/C ABS ACD AYC Air Conditioner Anti-lock Brake System Active Centre Differential Active Yaw Control Abbreviation Meaning ETACS MMCS SRS Electronic Time & Alarm Control system Mitsubishi Multi-Communication System Supplemental Restraint System 0-10 SUMMARY - OVERVIEW OF CIRCUIT DIAGRAMS 2. Abbreviations used in internal circuits of combination meters Abbreviation ABS BEAM BRAKE Meaning ABS warning light High beam indicator light Brake warning light Abbreviation SEAT BELT SPEED SRS T/GA TACHO TAIL TARMAC GRAVEL SNOW TURN (LH) TURN (RH) WATER SPRAY Intercooler water spray indicator light Indicator warning light, hazard warning light Meaning Seat belt warning light Speedometer SRS airbag warning light Water temperature gauge Tachometer Tail, front side, licence plate and indicator light Active Centre Differential mode indicator light CHECK ENGINE Engine warning light CHG DOOR F/GA FOG FUEL LCD OIL Charging warning light Open door warning light Fuel gauge Fog light warning light Fuel warning light Liquid crystal display Oil pressure warning light 3. Abbreviations used in internal circuits of switches and relays Names of switches and relays Abbreviation Ignition switch LOCK ACC IG2 IG1 ST Intercooler water spray switch Windscreen wiper switch MANUAL AUTO MIST INT LO HI Variable intermist wiper control switch Sunroof switch SLOW FAST OPEN UP Switches and relays Turn signal light switch OFF ON LH RH Meaning All power source circuits are ineffective in ignition key LOCK position Although power source circuits are effective in ignition key ACC (accessory) or IG position, but are ineffective in ST (start) position Power source circuits are effective in ignition key IG position, but ineffective in ST (start) position Power source circuits are effective in ignition key IG position, and are also effective in ST (start) position Power source circuits are only effective in ignition key ST (start) position Water is sprayed when switch is pushed Water is automatically sprayed depending on running conditions Windscreen wiper operates through one cycle Windscreen wiper operates intermittently Windscreen wiper operates continuously at low speed Windscreen wiper operates continuously at high speed Windscreen wiper intermittent operation time is prolonged Windscreen wiper intermittent operation time is shortened Sunroof opens Sunroof tilts up Switch off Switch on Turn signal light on LH side flashes Turn signal light on RH side flashes CLOSE/DOWN Sunroof tilts down or closes SUMMARY - OVERVIEW OF CIRCUIT DIAGRAMS Names of switches and relays Abbreviation Headlight dipping switch LO HI PASS Door lock actuator LOCK UNLOCK Electric window switch UP DOWN AUTO UP Meaning Low beam ON High beam ON High beam ON Door is locked Door is unlocked Window closes Window opens Window fully closes 0-11 AUTO DOWN Window fully opens LOCK UNLOCK Blower switch LO ML MH HI Headlight levelling switch 1 2 3 4 Lighting switch TAIL HEAD LH RH INT WASH DOOR Window opening/closure is locked except on main switch Specific windows can open and close on all switches Blower rotates at low speed Blower rotates at medium-low speed Blower rotates at medium-high speed Blower rotates at high speed Low beam light axis is lowered 1 step Low beam light axis is lowered 2 steps Low beam light axis is lowered 3 steps Low beam light axis is lowered 4 steps Tail light, position light, licence plate light, and illumination lights light up Headlight lights up Angle of LH door mirror can be adjusted Angle of RH door mirror can be adjusted Rear wiper operates intermittently Rear wiper operates together with washer spray Room light lights up if door is opened Remote control mirror switch Rear wiper/washer switch Room light switch 4. Other abbreviations Abbreviation Meaning 4WD ASSY CPU ECU GND HI IC ILL IND Abbreviation Meaning J/B J/C LH LO Junction block Joint connector Left hand Headlight on low beam, horn on low sound, or windscreen wiper on low speed Multi-use tester Oxygen Right hand 4-wheel drive vehicle Assembly Computational circuit Electronic control unit Earth Headlight on high beam, horn on high MUT sound, or windscreen wiper on high speed Integrated circuit Illumination light Indicator light O2 RH 1-1 SECTION 1 HARNESS CONFIGURATION DIAGRAMS CONTENTS Overall harness configuration diagram. . 1-2 Engine compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Engine and transmission . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Instrument panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 Floor and roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 Door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18 Luggage compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 1-2 HARNESS CONFIGURATION DIAGRAMS - OVERALL HARNESS CONFIGURATION DIAGRAM OVERALL HARNESS CONFIGURATION DIAGRAM Roof harness Instrument panel harness Control harness Floor harness (RH) Front harness (RH) Battery harness Fuel harness Front harness (LH) Front door harness* Floor harness (LH) Rear door harness* Notes: 1. This diagram only indicates the main harnesses. The * symbol indicates RH fitting as well. HARNESS CONFIGURATION DIAGRAMS <Memo> 1-3 1-4 HARNESS CONFIGURATION DIAGRAMS - ENGINE COMPARTMENT ENGINE COMPARTMENT M3010000300754 Connector symbol - A Front harness (RH) A-01 A-02 A-04 A-05 A-06X A-07X A-08X A-09X A-11X A-12X A-13X (2(2(2(2(4) grey) grey) grey) black) (4) (4) (4) (4) (11) (11) Indicator light (RH) Brake fluid level switch Indicator light (LH) Front ABS sensor (LH) Fog light relay or spare connector for fog light relay Horn relay Condenser fan relay (LO) Condenser fan relay (HI) Radiator fan control relay Front ECU Front ECU A-14 A-16 A-19 A-20 A-21 A-22 A-23 A-28 A-29 A-31 A-32 Front harness (LH) and control harness coupling (2- black) Headlight (HI: LH) (3- grey) Radiator fan controller (1- black) Horn (HI) (2- brown) Ambient air temperature sensor <vehicle fitted with fully automatic A/C> (1- black) Horn (LO) (2- black) Headlight (HI: RH) (1) Spare connector for fog light (2) Vacant connector (2- black) Front ABS sensor (RH) (4- black) Vacant connector (2- black) HARNESS CONFIGURATION DIAGRAMS - ENGINE COMPARTMENT 1-5 Front harness (LH) AC211080AB A-33 (4- black) (8(2) (2(2(2(1black) black) black) grey) black) A-34 A-35 A-36 A-37 A-38 A-39 (1- black) Headlight Assy. (LH) <excluding discharge type> Headlight Assy. (LH) <discharge type> Intercooler water spray motor Fog light (LH) Condenser fan motor Condenser fan motor Power steering wheeling fluid pressure switch A/C compressor <vehicle fitted with fully automatic A/C> or vacant connector <vehicle fitted with heater> A-40 A-41 (2- black) (4- black) A-42 A-52 A-53 Fog light (RH) Headlight Assy. (RH) <excluding discharge type> (8- black) Headlight Assy. (RH) <discharge type> (2- brown) Dual pressure switch <vehicle fitted with fully automatic A/C> or vacant connector <vehicle fitted with heater> (2- yellow) Front impact sensor (RH) <vehicle not fitted with passenger seat airbag> (2- yellow) Front impact sensor (LH) <vehicle not fitted with passenger seat airbag> 1-6 HARNESS CONFIGURATION DIAGRAMS - ENGINE AND TRANSMISSION ENGINE AND TRANSMISSION M3010000400245 Connector symbol -01 ~ -31 B Control harness Battery harness AC211081AB B-01 B-02 B-03 B-04 B-05 B-06 (1(1) (4(1) (1(4- black) grey) black) black) Engine oil pressure switch Alternator Alternator Starter Starter Throttle position sensor B-07 B-08 B-12 B-13X B-14X B-17X (2- black) (7- black) (5- grey) (1) (5) (4) Purge control solenoid valve Airflow sensor Windscreen wiper motor Engine rpm detection connector Starter relay Ignition coil relay HARNESS CONFIGURATION DIAGRAMS - ENGINE AND TRANSMISSION 1-7 Earth cable Transmission harness AC211082AB B-19X (4) Engine control relay B-20X (4) A/C compressor relay B-21 (10- black) Control harness and battery harness coupling B-25 (4- black) Oxygen sensor B-26 (2- black) Injector 4 B-27 B-28 B-29 B-30 B-31 (2(2(2(2(6- black) black) black) grey) black) Injector 3 Injector 2 Injector 1 Waste gate solenoid valve Control harness and transmission harness coupling 1-8 HARNESS CONFIGURATION DIAGRAMS - ENGINE AND TRANSMISSION Engine and transmission (continued) Connector symbol -106 ~ -133 B Control harness Battery harness AC211081AC B-106 B-108 B-109 B-114 B-115 (2- grey) (2- black) (34- grey) (1- black) (3- black) Knock sensor Water temperature sensor ABS-ECU Water temperature gauge unit Camshaft position sensor B-119 B-122 B-123 B-124 (3(3(3(2- grey) black) grey) black) Ignition coil 2 Crank angle sensor Ignition coil 1 Fuel pressure solenoid valve HARNESS CONFIGURATION DIAGRAMS - ENGINE AND TRANSMISSION 1-9 Earth cable Transmission harness AC211082AC B-126 B-127 B-128 B-129 (6- black) (4) (4) (6- black) Idling speed control servo Electrically operated pump relay Fuel pump relay 3 Register (for injector) B-130 B-131 B-132 B-133 (2(3(2(2- black) black) black) black) Fuel pump register Vehicle speed sensor Back-up light switch Secondary air control solenoid valve 1-10 HARNESS CONFIGURATION DIAGRAMS - INSTRUMENT PANEL INSTRUMENT PANEL M3010000700202 Connector symbol -01 ~ -55 Passenger seat side C A/C harness Instrument panel harness Tweeter subharness Front harness (LH) Front door harness (LH) Control harness Floor harness (LH) AC211083AB C-01 C-02 C-03 C-04 (4) (2- red) (7) (7) (13) C-05 C-06 C-07 C-08 C-09 C-10 (2) (13) (22- grey) (6) (2) (5) Radiator <vehicle fitted with heater> Passenger seat airbag module (squib) Motor for inside/outside air exchange damper Instrument panel harness and A/C harness coupling <vehicle fitted with heater> Instrument panel harness and A/C harness coupling <vehicle fitted with fully automatic A/C> Air thermosensor <vehicle fitted with fully automatic A/C> J/C (5) J/C (1) Motor for air mix door & potentiometer <vehicle fitted with fully automatic A/C> Heater water temperature sensor <vehicle fitted with fully automatic A/C> Motor for blower outlet exchange damper & potentiometer <vehicle fitted with fully automatic A/C> C-11 C-12 C-13 C-14 C-15 C-16 C-17 C-18 C-20 C-21 (16- black) Multi-centre display (20- black) Multi-centre display (4) Clock <vehicle not fitted with DVDMMCS> (4) Hazard switch <vehicle not fitted with DVD-MMCS> (6) Blower switch <vehicle fitted with heater> (12- black) Heater control unit <vehicle fitted with heater> (20- black) A/C-ECU <vehicle fitted with fully automatic A/C> (16- black) A/C-ECU <vehicle fitted with fully automatic A/C> (22- blue) Instrument panel harness and control harness coupling (10- grey) Instrument panel harness and control harness coupling HARNESS CONFIGURATION DIAGRAMS - INSTRUMENT PANEL 1-11 AC211084AB C-22 C-23 C-28 C-29 C-30 C-31 C-32 C-33 C-34 Instrument panel harness and control harness coupling (33) J/C (6) (2) Blower motor <vehicle fitted with heater> (6) Blower pulse controller <vehicle fitted with fully automatic A/C> (13) Instrument panel harness and floor harness (LH) coupling (11- grey*) Instrument panel harness and floor harness (LH) coupling (25) Instrument panel harness and front harness (LH) coupling (3) Instrument panel harness and front harness (LH) coupling (16) Instrument panel harness and front harness (LH) coupling (16) Control harness and front harness (LH) coupling (25) 4WD-ECU 4WD-ECU Control harness and floor harness (LH) coupling C-44 (2) Instrument panel harness and tweeter subharness coupling C-45 (2) Tweeter (LH) C-47 (12- black) Navigation unit C-49 (35- grey) Engine ECU C-50 (28- grey) Engine ECU C-51 (30- grey) Engine ECU C-54 (12) Immobilizer ECU C-55 (2) Vacant connector Note: A connector colour marked * indicates the male side. The connector colour on the female side is black. C-37 C-38 C-43 (22) (26) (1- grey) 1-12 HARNESS CONFIGURATION DIAGRAMS - INSTRUMENT PANEL Instrument panel (continuation) Connector symbol -101 ~ -138 Driver seat side C Instrument panel harness C-101 (1) C-102 (16) C-103 (14) C-104 (5) C-105 (4) C-106 (21) C-107 (22- grey) C-108 (21- blue) Roof antenna Audio unit <vehicle fitted with DVDMMCS> Spare connector for audio <vehicle not fitted with DVD-MMCS> or audio unit <vehicle fitted with DVD-MMCS> Daylight sensor <vehicle fitted with fully automatic A/C> Hazard switch <vehicle fitted with DVDMMCS> Combination meter J/C (3) Combination meter C-110 C-111 C-112 C-113 (22- blue) (1) (11- blue) (6) C-114 (20) C-115 (25) J/C (4) Spare connector for fog light switch Remote control mirror switch Instrument panel harness and roof harness coupling Instrument panel harness and front door harness (RH) coupling Instrument panel harness and front harness (RH) coupling HARNESS CONFIGURATION DIAGRAMS - INSTRUMENT PANEL 1-13 Roof harness Front door harness (RH) Front harness (RH) Floor harness (RH) AC211086AB C-116 (13) Instrument panel harness and floor harness (RH) coupling C-118 (4) Stop light switch C-119 (22- blue) J/C (2) C-120 (2- black) Room temperature sensor <vehicle fitted with fully automatic A/C> C-121 (12) Diagnostic connector C-122 (16- black) Diagnostic connector C-124 (22- yellow) SRS-ECU C-125 (20- yellow) SRS-ECU C-126 (2) Instrument panel harness and clutch switch subharness coupling C-127 (2) Clutch switch C-128 C-129 C-130 C-131 (2) (6) (6- grey) (9- grey) C-132 (2) C-133 (11) C-134 (6) C-138 (4) Tweeter (RH) Fog light switch Headlight levelling switch Instrument panel harness and floor harness (RH) coupling Vacant connector Instrument panel harness and control harness coupling ACD mode changeover switch General-purpose spare connector 1-14 HARNESS CONFIGURATION DIAGRAMS - INSTRUMENT PANEL Harness configuration diagrams - Instrument panel Connector symbol -201 ~ -228 C Steering wheel Clock spring Instrument panel harness C-201 C-202 C-203 C-204 C-205 C-206 C-207 C-208 (6) (7) (10) (4- yellow) (6) (1) (2) (13) Ignition switch Key reminder switch Column switch Clock spring Clock spring Horn switch Driver seat airbag module (squib) Instrument panel harness and J/B coupling C-209 (14) C-210 (6) C-211 (2- black) C-212 (28) C-213 (5) Instrument panel coupling Instrument panel coupling Instrument panel coupling Instrument panel coupling Demister relay harness and J/B harness and J/B harness and J/B harness and J/B HARNESS CONFIGURATION DIAGRAMS - INSTRUMENT PANEL 1-15 (Front view) (Back view) Instrument harness Specialpurpose fuse Floor harness (RH) Roof harness C-214 C-215 C-216 C-217 C-218 C-219 C-220 C-221 (5) (15) (3) (4) (4) (4) (4) (4) Blower relay Floor harness (RH) and J/B coupling Roof harness and J/B coupling Vacant connector Vacant connector Fuel pump relay 2 Intercooler water spray relay Fuel pump relay 1 C-222 (5) C-223 (2) C-224 C-225 C-226 C-228 (20) (24- grey) (24) (5) Electric window relay Instrument panel harness and J/B coupling ETACS-ECU ETACS-ECU ETACS-ECU Steering wheel sensor 1-16 HARNESS CONFIGURATION DIAGRAMS - FLOOR AND ROOF FLOOR AND ROOF M3010000900444 Connector symbol D Roof harness Floor harness (RH) Instrument panel harness Console harness D-01 D-02 D-03 D-04 D-05 D-06 D-07 D-09 (3) (2- black) (8) (2) (2- black) (2- grey) (3) (3) Door switch (front: RH) Seat belt pretensioner (RH) Floor harness (RH) and rear door harness (RH) coupling Front room light Rear ABS sensor (RH) Rear room light <vehicle not fitted with sunroof> Door switch (rear: RH) Door switch (rear: LH) D-10 D-11 D-12 D-13 D-14 D-15 (5- grey) (2- black) (8) (8) (2- black) (3) Fuel pump & fuel gauge unit (main) Rear ABS sensor (LH) Floor harness (RH) and fuel harness coupling Floor harness (LH) and rear door harness (LH) coupling Seat belt pretensioner (LH) Door switch (front: LH) HARNESS CONFIGURATION DIAGRAMS - FLOOR AND ROOF 1-17 Vehicle fitted with sunroof Fuel harness Roof harness Floor harness (LH) AC211088 AB D-17 D-20 D-21 D-22 D-23 D-24 D-25 (4) (1) (1(2(2(2) (1- black) black) black) black) Console harness and instrument panel harness coupling Cigarette lighter Cigarette lighter Cigarette lighter reminder light Ashtray illumination light Driver seat seat belt switch Parking brake switch D-26 D-27 D-28 D-29 D-30 D-31 D-32 (6- black) (10) (2) (3- black) (1) (3- black) (6) Sunroof switch Sunroof motor Assy. Fuel gauge unit (sub) Front/back G sensor Floor harness (RH) and fuel harness coupling Transverse G sensor Intercooler water spray switch 1-18 HARNESS CONFIGURATION DIAGRAMS - DOOR DOOR Connector symbol E (Passenger seat side) Front door (Driver seat side) Front door harness (LH) Front door harness (RH) E-01 E-02 E-03 E-04 E-05 E-06 (7) (10) (6- black) (6- grey) (2) (8) Remote control door mirror (RH) Electric window main switch Door lock actuator (front: RH) Electric window motor (front: RH) Front door speaker (RH) Electric window subswitch (front: LH) E-07 E-08 E-09 E-10 (7) (2) (6- grey) (6- black) Remote control door mirror (LH) Front door speaker (LH) Electric window motor (front: LH) Door lock actuator (front: LH) HARNESS CONFIGURATION DIAGRAMS - DOOR 1-19 Rear door (Passenger seat side) (Driver seat side) Rear door harness (LH) Rear door harness (RH) E-101 (6- grey) E-102 (8) E-103 (6- black) Electric window motor (rear: RH) Electric window subswitch (rear: RH) Door lock actuator (rear: RH) E-104 (6- grey) E-105 (8) E-106 (6- black) Electric window motor (rear: LH) Electric window subswitch (rear: LH) Door lock actuator (rear: LH) 1-20 HARNESS CONFIGURATION DIAGRAMS - LUGGAGE COMPARTMENT LUGGAGE COMPARTMENT M3010001500041 Connector symbol F Floor harness (RH) Demister earth Floor harness (LH) 4WD harness Bumper harness F-01 F-02 F-05 F-06 F-07 F-10 F-11 F-12 F-13 F-14 F-15 (2) (2(4) (2) (1) (6(1) (2(2(2- black) black) grey) grey) grey) (6- black) Luggage compartment light High mount stop light Rear wiper motor Rear speaker (RH) Demister (+) Rear combination light (RH) Luggage compartment light switch Licence plate light (RH) Licence plate light (LH) Floor harness (LH) and bumper harness coupling Rear combination light (LH) F-16 F-18 F-19 F-20 F-21 F-22 F-23 F-24 F-25 F-26 F-27 (2) (1(2) (2(2(8- black) green) black) grey) (2- black) (2- black) (3- black) (3- black) (3- black) Rear speaker (LH) Demister (-) Windscreen washer motor Rear washer motor Electrically operated pump Floor harness (LH) and 4WD harness coupling <vehicle fitted with AYC> Direction valve (LH) <vehicle fitted with AYC> Direction valve (RH) <vehicle fitted with AYC> Proportional valve (for ACD) Proportional valve (for AYC) <vehicle fitted with AYC> Pressure sensor 2-1 SECTION 2 COMPONENT INSTALLATION POSITIONS CONTENTS ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Fusible links, fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Earth cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Earths. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Solenoid valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Inspection connectors, spare connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 2-2 Name A/C-ECU <vehicle fitted with fully automatic A/C> ABS-ECU ETACS-ECU SRS-ECU 4WD-ECU Immobiliser ECU Engine ECU Column switch (built in column ECU) COMPONENT INSTALLATION POSITIONS - ECU M3020000500180 Symbol Name E A G K J I I F Sunroof motor Assy. (built in ECU) Electric window subswitch (built in ECU) Electric window main switch (built in ECU) Front ECU Blower pulse controller <vehicle fitted with fully automatic A/C> Headlight Assy. (built in discharge ECU) <vehicle fitted with discharge type headlights> Radiator fan controller Symbol M N L B H D C Notes: · The *1 symbol indicates RH fitting as well. · The *2 symbol indicates rear door (LH, RH) fitting as well. COMPONENT INSTALLATION POSITIONS - ECU 2-3 Front ECU Radiator fan controller Radiator Assy. Headlight Assy. (built in discharge ECU) Column switch (built in column ECU) Blower unit Blower pulse controller Engine ECU Glove box 2-4 COMPONENT INSTALLATION POSITIONS - ECU Electric window main switch (built in ECU) Sunroof motor Assy. (built in ECU) Immobiliser ECU Electric window subswitch (built in ECU) COMPONENT INSTALLATION POSITIONS - FUSIBLE LINKS, FUSES 2-5 M3020000100160 FUSIBLE LINKS, FUSES Name Special-purpose fuses 1~18, 24 Special-purpose fuses 21, 23 General-purpose fuses 1~20 Symbol B C C Name Fusible links 1~5 Fusible links 6, 7 Symbol B A Fusible links 4, 5 Fusible links 6, 7 Fusible links 2, 3 Fusible link 1 Special-purpose fuses 1~18, 24 General-purpose fuses 1~20 Specialpurpose fuses 21, 23 2-6 COMPONENT INSTALLATION POSITIONS - SENSORS SENSORS M3020000600217 Name Oxygen sensor Pressure sensor Air thermosensor <A/C> Airflow sensor Symbol Name F O L D Steering wheel sensor Throttle position sensor Front/back G sensor Knock sensor Heater water temperature sensor <vehicle fitted with fully automatic A/C> Front impact sensor (RH) <vehicle not fitted with passenger seat airbag> Front ABS sensor Transverse G sensor Rear ABS sensor Symbol K C N A L I P N Q Daylight sensor <vehicle fitted with fully automatic A/C> J Ambient air temperature sensor G <vehicle fitted with fully automatic A/C> Camshaft position sensor Crank angle sensor Inside temperature sensor <vehicle fitted with fully automatic A/C> Vehicle speed sensor Water temperature sensor H E M B H Note: The * symbol indicates RH fitting as well. COMPONENT INSTALLATION POSITIONS - SENSORS 2-7 Inlet manifold Knock sensor connector Knock sensor Vehicle speed sensor Throttle position sensor Transmission case Airflow sensor Crank angle sensor Crank angle sensor connector Oxygen sensor Oxygen sensor connector 2-8 COMPONENT INSTALLATION POSITIONS - SENSORS Ambient air temperature sensor Water temperature sensor Camshaft position sensor <Vehicle not fitted with passenger seat airbag> Front impact sensor (RH) Daylight sensor Heater water temperature sensor Steering wheel sensor Air thermosensor Blower Assy. Parking brake lever Vehicle speed sensor Transverse G sensor Front/back G sensor Pressure sensor Hydraulic unit Assy. COMPONENT INSTALLATION POSITIONS - SENSORS 2-9 Front ABS sensor connector Front ABS sensor Rear ABS sensor Rear ABS sensor connector Parking brake cable 2-10 COMPONENT INSTALLATION POSITIONS - RELAYS M3020000400183 RELAYS Name A/C compressor relay Ignition coil relay Intercooler water spray relay Engine control relay Condenser fan relay (HI) Condenser fan relay (LO) Starter relay Demister relay Electrically operated pump relay Symbol B B C B B B B C A Name Electric window relay Fog light relay Fuel pump relay 1 Fuel pump relay 2 Fuel pump relay 3 Blower relay Horn relay Radiator fan control relay Symbol C B C C A C B B Fuel pump relay 3 Electrically operated pump relay Hydraulic unit COMPONENT INSTALLATION POSITIONS - RELAYS 2-11 A/C compressor relay Engine control relay Condenser fan relay (HI) Condenser fan relay (LO) Horn relay Ignition coil relay Fog light relay Radiator fan control relay Starter relay Fuel pump relay 1 Intercooler water spray relay Demister relay Blower relay Fuel pump relay 2 Electric window relay 2-12 COMPONENT INSTALLATION POSITIONS - SOLENOID VALVES SOLENOID VALVES Name Waste gate solenoid valve Hydraulic unit (built in solenoid valve) <vehicle fitted with ABS> Symbol Name Purge control solenoid valve Fuel pressure solenoid valve Hydraulic unit Assy. (built in proportional valve, direction valve) D C Symbol A A E Secondary air control solenoid valve H Fuel pressure solenoid valve Alternator Purge control solenoid valve Secondary air control solenoid valve Air cleaner Assy. Hydraulic unit (built in solenoid valve) Waste gate solenoid valve COMPONENT INSTALLATION LOCATIONS - INSPECTION CONNECTORS, SPARE CONNECTORS 2-13 Hydraulic unit Assy. Proportional valve (for ACD) Direction valve (LH, RH) Proportional valve (for AYC) INSPECTION CONNECTORS, SPARE CONNECTORS M3020000200190 Name Engine rpm detection connector Spare connector for audio Diagnostic connector General-purpose spare connector Symbol A C E C Name Spare connector for fog light switch Spare connector for fog light Spare connector for fog light relay Symbol D B A Front ECU Spare connector for fog light relay Radiator Assy. Engine rpm detection connector Spare connector for fog light 2-14 COMPONENT INSTALLATION POSITIONS - EARTH CABLES Spare connector for audio Spare connector for fog light switch Generalpurpose spare connector Diagnostic connector EARTH CABLES COMPONENT INSTALLATION POSITIONS - EARTHS 2-15 EARTHS Accelerator arm Wiper arm/blade Assy. Diagnostic connector 2-16 COMPONENT INSTALLATION POSITIONS - EARTHS Sunroof motor Assy. Engine ECU Camshaft position sensor COMPONENT INSTALLATION POSITIONS - EARTHS 2-17 3-1 SECTION 3 CIRCUIT DIAGRAMS CONTENTS J/B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 J/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Centralised Junctions . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Power Distribution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 Starting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23 Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24 Charging System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26 Engine Control System . . . . . . . . . . . . . . . . . . . . . . . . 3-28 Cooling System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36 Lighting Headlight <excluding discharge type>. . . . . . . . . . . . . 3-38 Headlight <discharge type> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42 Tail light, front side light, licence plate light, lighting monitor buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46 Interior light, luggage compartment light, licence plate light, lighting monitor buzzer, Door open warning light. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50 Fog light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54 Headlight levelling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-58 Meters Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-68 Fuel warning light, oil pressure warning light, Brake warning light, seat belt warning light . . . . . 3-70 Door opening/closing control Electric window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-72 Central door locking <vehicle not fitted with keyless entry>. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-78 Central door locking <vehicle fitted with keyless entry> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-80 Air conditioning Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-86 Fully automatic air conditioning . . . . . . . . . . . . . . . . . . . . . . . 3-90 Field of Vision Windscreen wiper/washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-98 Rear wiper/washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-102 Demister <vehicle fitted with heater> . . . . . . . . . . . . 3-104 Demister, door mirror heater <vehicle fitted with fully automatic Air conditioning> . . . . . . . . . . . . . . . . . . . . 3-106 Remote control door mirror. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-108 Accessories Spare connector for audio <vehicle not fitted with DVD-MMCS> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-112 DVD-MMCS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-114 Clock <vehicle not fitted with DVD-MMCS> . . 3-120 Cigarette lighter, ashtray illumination light . . . . . 3-121 Signals Indicator light, hazard warning light . . . . . . . . . . . . . . . . . 3-60 Reversing light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-64 Stop light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-65 Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-66 3-2 Equipment ABS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-122 ACD <vehicle not fitted with AYC> . . . . . . . . . . . . . . . . 3-130 ACD, AYC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-138 SRS airbag, pretensioners <vehicle not fitted with passenger seat airbag> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-148 SRS airbag, pretensioners <vehicle fitted with passenger seat airbag> . . 3-152 Sunroof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-154 Ignition key reminder warning buzzer . . . . . . . . . . . . 3-157 Intercooler water spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-158 Engine immobiliser system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-160 Security alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-162 Spare connector for fog light . . . . . . . . . . . . . . . . . . . . . . . . . 3-167 General-purpose spare connectors . . . . . . . . . . . . . . . 3-168 CIRCUIT DIAGRAMS 3-3 <Memo> 3-4 CIRCUIT DIAGRAMS - J/B J/B M3030000200209 Electric window relay General-purpose fuses Fuel pump relay 2 Fuel pump relay 1 Demister relay Blower relay Vacant connector Water spray relay Vacant connector Note: The connector numbers correspond to the harness arrangement diagrams ­ instrument panel ­ and to the circuit diagrams. J/B side connectors CIRCUIT DIAGRAMS - J/B 3-5 Front view Rear view To instrument panel harness To instrument panel harness Electric window relay Blower relay Fuel pump relay 1 Demister relay Intercooler water spray relay General-purpose fuses Fuel pump relay 2 Vacant connectors To roof harness To floor harness (RH) AC209083AC 3-6 CIRCUIT DIAGRAMS - J/C J/C M3030014200179 Note: On actual vehicles, any of the terminals inside J/C are used. The terminal numbers specified in the cir-cuit diagrams may therefore not agree with the terminal arrangement of the vehicle concerned. DVD-MMCS Spare connector for audio <vehicle not fitted with DVD-MMCS> Windscreen wiper/washer Indicator light, hazard warning light Tail light, front side light, licence plate light, lighting monitor buzzer Fully automatic air conditioning Generalpurpose spare connectors DVD-MMCS ACD Fog light Headlight Headlight levelling system Rear wiper/washer Warning light Gauge Clock <vehicle not fitted with DVDMMCS> DVD-MMCS Engine control system J/B (Generalpurpose fuses) 18 J/C (1) C-07 Fog light Intercooler water spray DVD-MMCS Spare connector for audio <vehicle not fitted with DVD-MMCS> Cigarette lighter Ashtray illumination light Clock <vehicle not fitted with DVD-MMCS> ACD Turn signal light, hazard warning light Headlight levelling system Generalpurpose fuses 15 Gauge Tail light, front side light, licence plate light, lighting monitor buzzer Generalpurpose spare connectors Demister <vehicle fitted with heater> Demister, door mirror heater <vehicle fitted with fully automatic air conditioning> Heater Fully automatic air conditioning H3J00J03AA CIRCUIT DIAGRAMS - J/C 3-7 Windscreen wiper/washer Remote control door mirror Interior light, luggage compartment light, ignition lock light, door open warning light Windscreen wiper/washer Turn signal light, hazard warning light Tail light, front side light, licence plate light, lighting monitor buzzer Headlight, Headlight levelling system, Fog light, Fully automatic air conditioning, Cooling Gauge Generalpurpose spare connectors Diagnostic connector Vehicle speed sensor ·ABS ·ACD Heater Fully automatic air conditioning J/B (Generalpurpose fuses) 5 J/C (2) Diagnostic connector Sunroof Electric window DVD-MMCS Windscreen wiper/washer Indicator light, hazard warning light Tail light, front side light, licence plate light, lighting monitor buzzer Fog light Headlight Rear wiper/washer Reversing light Reversing light DVD-MMCS Back-up light Rear wiper/washer Wiper/washer Windscreen wiper/washer Turn signal light, hazard warning light Tail light, front side light, licence plate light, lighting monitor buzzer Fog light Headlight DVD-MMCS Ignition key reminder warning buzzer Windscreen wiper/washer Sunroof Indicator light, hazard warning light Tail light, front side light, licence plate light, lighting monitor buzzer Electric window Fog light Headlight Rear wiper/washer H3J00J03AB 3-8 J/C (continued) CIRCUIT DIAGRAMS - J/C Ignition key reminder warning buzzer Windscreen wiper/washer Sunroof Security alarm Central door locking Indicator light, hazard warning light Tail light, front side light, licence plate light, lighting monitor buzzer Remote control door mirror Electric window Heater Fog light Fully automatic air conditioning Headlight Rear wiper/washer Interior light, luggage compartment light, ignition lock light, door open warning light Ignition key reminder warning buzzer Intercooler water spray Security alarm Central door locking <vehicle fitted with keyless entry> Interior light, luggage compartment light, ignition lock light, door open warning light Warning light Starting Headlight levelling system Remote control door mirror DVD-MMCS Clock <vehicle not fitted with DVDMMCS> Indicator light, hazard warning light ·ABS ·ACD Fog light Gauge Fog light Headlight levelling system Demister <vehicle fitted with heater> Demister, door mirror heater <vehicle fitted with fully automatic air conditioning> Heater Fully automatic air conditioning Intercooler water spray Indicator light, hazard warning light Cigarette lighter Ashtray illumination light H3J00J03BA CIRCUIT DIAGRAMS - J/C 3-9 Remote control door mirror DVD-MMCS Fully automatic air J/B conditioning (Generalpurpose fuses) 11 DVD-MMCS Spare connector for audio <vehicle not fitted with DVDMMCS> Generalpurpose spare connectors J/B (GeneralFog light purpose DVDfuses) 13 Fog light MMCS Spare Fog light Clock connector Spare <vehicle not for fog connector fitted with light for fog light DVDMMCS> J/C (4) C-110 Diagnostic connector Central door locking <vehicle fitted with keyless entry> Interior light, Luggage compartment light, ignition key cylinder illumination light, door open warning light DVDMMCS Gauge Warning light Gauge Warning light SRS airbag Seat belt pretensioners DVD-MMCS Engine immobiliser system Engine control system Interior light, Luggage compartment light, ignition lock light, door open warning light H3J00J03BB 3-10 J/C (continued) CIRCUIT DIAGRAMS - J/C Diagnostic connector Security alarm Security alarm Horn Fully automatic air conditioning Horn Ignition key reminder warning buzzer Windscreen wiper/washer Sunroof Security alarm Central door locking Indicator light, hazard warning light Tail light, front side light, licence plate light, lighting monitor buzzer Remote control door mirror Electric window Fog light Headlight Rear wiper/washer Interior light, luggage compartment, ignition lock light, door open warning light Engine control system Engine Gauge control system Ignition Engine control system Gauge Ignition Engine control system Engine immobiliser system Fully automatic air conditioning Engine Cooling Engine immobiliser control system system Engine immobiliser system Engine control system Fully automatic air conditioning Cooling CIRCUIT DIAGRAMS - CENTRALISED JUNCTIONS 3-11 M3030000300240 CENTRALISED JUNCTIONS Fusible links (relay box inside engine compartment fuse box directly fitted on battery) No. Used circuit 1 2 3 4 5 6 7 General-purpose fuse Nos. 15, 18, 19, 20 Fully automatic air conditioning, cooling ABS Circuit via ignition switch Special-purpose fuse No. 21, electric window Type Screwed Connector Connector Connector Connector Housing colour Rated capacity (A) Yellow Red Yellow Green Green 60 50 60 40 40 100 60 Battery/fusible link Nos. 1, 2, 3, 4, 5, special-purpose Screwed fuse Nos. 1, 2, 3, 4, 5, 6, 7, 8, 10, 24, front ECU ACD Screwed Relay box inside engine compartment Vehicle front Fuse box directly fitted on the battery Vehicle front AC203977AB 3-12 CIRCUIT DIAGRAMS - CENTRALISED JUNCTIONS Special-purpose fuses (relay box inside engine compartment, fuse box directly fitted in J/B) Power distribution circuit Battery/alternator (fusible link No. 1 Rated capacity (A) 15 Identification colour Blue Application Fog light relay, fog light, fog light indicator light, spare connector for fog light Horn relay, horn Engine ECU, engine control system relay, idling speed control servo, radiator (for injector), purge control solenoid valve, cam position sensor, crank angle sensor, Oxygen sensor, airflow sensor, radiator fan control relay, secondary air control solenoid valve, waste gate solenoid valve, fuel pressure solenoid valve, ignition coil 1, Ignition coil 2 4 5 6 7 8 9 10 Front ECU (Headlight relay: HI) Front ECU (Headlight relay: LO) 11 12 13 10 15 30 7. 5 10 15 10 10 10 20 Red Blue Green Brown Red Blue Red Red Red Yellow Red Yellow A/C compressor ABS-ECU, rear combination light, high mount stop light, 4WD-ECU Condenser fan motor Alternator ETACS-ECU Fuel pump relay 3, fuel pump register, fuel pump & fuel gauge unit (main) Headlight (HI: RH) Headlight (HI: LH) high beam indicator light Headlight ASSY (LO: RH) <excluding discharge type headlight> Headlight ASSY (LO: RH) <discharge type headlight> Headlight ASSY (LO: LH) <excluding discharge type headlight> Headlight ASSY (LO: LH) <discharge type headlight>, headlight levelling system 14 10 20 Front ECU (tail light relay) 15 7. 5 Brown Headlight ASSY (position: RH), rear combination light, A/C-ECU, heater control unit, audio unit, clock, cigarette lighter light, ashtray illumination light, combination meter, hazard switch, fog light switch, ACD mode switch, Intercooler water spray switch, headlight levelling system, generalpurpose spare connectors, spare connector for audio 16 7. 5 Brown Headlight ASSY (position: LH), rear combination light, licence plate light CIRCUIT DIAGRAMS - CENTRALISED JUNCTIONS Power distribution circuit Battery/alternator (Fusible link No. 5 Ignition switch (IG2) Battery/alternator (Fusible link No. 17 18 19 20 21 22 23 24 Rated capacity (A) Identification colour Application 20 10 30 Yellow Red Green - 3-13 Sunroof motor ASSY Intercooler water spray motor Condenser fan motor Relay box inside engine compartment Vehicle front Fuse box fitted in J/B AC203979AB 3-14 CIRCUIT DIAGRAMS - CENTRALISED JUNCTIONS General-purpose fuses (fuse box fitted inside J/B) Power distribution circuit Ignition switch IG1 Fuse No. [. . . ] E E-102 E-103 E-104 E-105 E-106 F F-01 F-02 F-05 F-06 F-07 F-10 F-11 F-12 F-13 F-14 F-15 F-16 F-18 F-19 F-20 F-21 F-22 F-23 F-24 F-25 F-26 F-27 Component name Electric window subswitch (rear: RH) Door lock actuator (rear: RH) Electric window motor (rear: LH) Electric window subswitch (rear: LH) Door lock actuator (rear: LH) Luggage compartment interior light High mount stop light Rear wiper motor Rear speaker (RH) Demister (+) Rear combination light (RH) Luggage compartment interior light switch Licence plate light (RH) Licence plate light (LH) Floor harness (LH) and bumper harness coupling Rear combination light (LH) Rear speaker (LH) Demister (-) Windscreen washer motor Rear washer motor Electrically operated pump Floor harness (LH) and 4WD harness coupling <vehicle fitted with AYC> Direction valve (LH) <vehicle fitted with AYC> Direction valve (RH) <vehicle fitted with AYC> Proportional valve (for ACD) Proportional valve (for AYC) <vehicle fitted with AYC> Pressure sensor 3-134, 144 3-145 3-145 3-134, 145 3-145 3-46, 60, 64, 65, 82, 164 3-113, 116 3-104, 106 3-98 3-102 3-134, 144 3-134, 144, 145 Circuit diagram page no. 3-76 3-79, 81 3-75 3-75 3-79, 81 3-51, 84 3-65 3-103 3-113, 116 3-104, 106 3-47, 60, 64, 65, 82, 164 3-51, 84 3-46 3-46 3-46 4-9 Harness configuration diagram page no. 1-19 1-19 1-19 1-19 1-19 1-20 1-20 1-20 1-20 1-20 1-20 1-20 1-20 1-20 1-20 1-20 1-20 1-20 1-20 1-20 1-20 1-20 1-20 1-20 1-20 1-20 1-20 4-10 INDEX - COMPONENT NAME INDEX COMPONENT NAME INDEX M3040001000179 Component name 2 4 2 Secondary air control solenoid valve 4WD-ECU 4WD-ECU A A/C compressor <vehicle fitted with fully automatic A/C> or vacant connector <vehicle fitted with heater> A/C compressor relay A/C-ECU <vehicle fitted with fully automatic A/C> A/C-ECU <vehicle fitted with fully automatic A/C> ABS-ECU ACD-Mode changeover switch Air thermosensor <vehicle fitted with fully automatic A/C> Airflow sensor Alternator Alternator Ambient air temperature sensor <vehicle fitted with fully automatic A/C> Ashtray illumination light Audio unit <vehicle fitted with DVD-MMCS> Blower motor <vehicle fitted with heater> or blower pulse controller <vehicle fitted with fully automatic A/C> Blower relay Blower switch <vehicle fitted with heater> Brake fluid level switch Camshaft position sensor Cigarette lighter Cigarette lighter Cigarette lighter reminder light Clock <vehicle not fitted with DVD-MMCS> Clock spring Clock spring Connector no. B-133 C-37 C-38 A-39 Circuit diagram page no. [. . . ]