User manual MOOG RKP-II BROCHURE

[. . . ] Radial piston pump RKp-ii FoR loW-FlammaBilitY Fluids HFa, HFB, HFC, HFd Rev. 3. 1, May 2010 MOOG RKP PUMPS OFFER LOW NOISE, UNSURPASSED RELIABILITY, LONG LIFE, AND A WIDE VARIETY OF CONTROL OPTIONS FOR DEMANDING APPLICATIONS What moves your World RADIAL PISTON PUMPS RKP-II FOR LOW-FLAMMABILITY FLUIDS CUTAWAY VIEW 4 3 5 6 7 2 1 8 9 1 Drive shaft 2 Roller bearing 3 Control piston 4 Compensator 5 Housing 6 Slipper pads 7 Sliding stroke ring 8 SAE connection 9 Drain port RKP­II FOR LOW-FLAMMABILITY FLUIDS 2 RADIAL PISTON PUMPS RKP-II FOR LOW-FLAMMABILITY FLUIDS TABLE OF CONTENTS TABLE OF CONTENTS Cutaway view Introduction New design Classification of HF fluids Installation guidelines Technical data for use with HF fluids Characteristics Multiple pumps Compensator options Type code HFA/HFB Type code HFC Type code HFD Technical information Appendix A - Compensator options Appendix B - Housings, Flanges, Compensators Moog Global Support TM IMPORTANT NOTE 2 4 5 6 8 10 13 14 19 20 22 24 26 27 34 59 All dimensions in mm This catalog is intended for users with some technical knowledge. To ensure that all necessary characteristics for function and safety are covered, the user must check the suitability of the products described herein. The products are subject to change without notice. [. . . ] Direct drive with flexible coupling (please inquire from your Moog contact for other types) 0 °C to +60 °C (+32 °F to +140 °F) 2, 700 2, 900 1, 800 2, 500 2, 900 1, 800 1, 800 2, 100 1, 800 2, 100 2, 300 1, 800 1, 500 1, 800 1, 800 1, 500 1, 800 1, 800 1, 500 1, 800 1, 800 Type of drive Ambient temperature range Maximum speed at inlet pressure 0. 8 bar abs. [rpm] Maximum speed for low-noise operation [rpm] Min. inlet pressure suction port Maximum housing pressure 0. 8 bar (11. 6 psi) absolute 2 bar (29. 0 psi) (1 bar (14. 5 psi) gage pressure) Medium-pressure version 280 (4, 000) 280 (4, 000) 280 (4, 000) 280 (4, 000) 280 (4, 000) 280 (4, 000) 280 (4, 000) Continuous pressure Max. pressure 1) [bar] ([psi]) 315 (4, 570) 315 (4, 570) 315 (4, 570) 315 (4, 570) 315 (4, 570) 315 (4, 570) 315 (4, 570) Pressure peak 350 (5, 000) 350 (5, 000) 350 (5, 000) 350 (5, 000) 350 (5, 000) 350 (5, 000) 350 (5, 000) High-pressure version 350 (5, 000) 350 (5, 000) Continuous pressure Max. pressure 1) [bar] ([psi]) 385 (5, 580) 385 (5, 580) Pressure peak 420 (6, 000) 420 (6, 000) Hydraulic fluid Hydraulic fluid temperature range Viscosity HFD-U (HFD-R after consultation) 0 °C to +80 °C (+32 °F to +176 °F) Allowable operational range 12 mm2/s to 100 mm2/s; recommended operational range 16 mm2/s to 46 mm2/s. Hydraulic fluid according to viscosity class ISO VG 46 or VG 32 Maximum viscosity 500 mm2/s during start-up with electric motor at 1, 800 rpm NAS 1638, class 9; ISO 4406, class 20/18/15; obtained with filter fineness b20 = 75 2) NAS 1638, class 7; ISO 4406, class 18/16/13; with electro-hydraulic control (RKP-D) 350 (5, 000) 350 (5, 000) 385 (5, 580) 385 (5, 580) 420 (6, 000) 420 (6, 000) Filtering 1) Maximum pressure according to DIN 24 312 Dirt particles retention rate > 20 µm (> 0. 0008 in) is 1: 75, i. e. 98. 67 % 1, 000 psi = 70 bar 2) RKP­II FOR LOW-FLAMMABILITY FLUIDS 12 RADIAL PISTON PUMPS RKP-II FOR LOW-FLAMMABILITY FLUIDS PERFORMANCE CURVES ADjUSTMENT RANGE !Caution The direction of rotation cannot be changed! Clockwise rotation Counterclockwise rotation Stroke ring Control journal () () Compensator () Note: Except for RKP 19 Counterclockwise rotation: Suction port (B) Pressure port (A) () Volumetric efficiency for HFA V [%] 100 Mineral oil, HFD 80 HFA 60 40 20 0 0 50 100 150 200 p [bar ] 250 RKP­II FOR LOW-FLAMMABILITY FLUIDS 13 RADIAL PISTON PUMPS RKP-II FOR LOW-FLAMMABILITY FLUIDS MULTIPLE PUMPS RKP ­ MULTIPLE PUMPS Additional pumps can be tandem-mounted on the radial piston pump, so that all pump stages can be driven by the same shaft. Radial piston pumps (the same size or smaller than the first pump stage) can be mounted directly. Other pumps may be added on using adapter flanges for SAEA, SAE-B or SAE-C respectively. For the maximum permitted through-drive torque for driving add-on pumps, please refer to the table below. Adding on RKP, SAE-A, SAE-B or SAE-C adapters Permissible through-drive torques Pump stage 1 RKP-II Size (cm3/rev) (cu. in/rev) 19 (1. 16) 32/45 (1. 95/2. 75) 63/80/100 (3. 84/4. 88/6. 10) 140 (8. 54) Pump stage 2 RKP-II 19 (1. 16) 32 (1. 95) 45 (2. 75) 63 (3. 84) 80 (4. 88) 100 (6. 10) ­ ­ 400 Nm (295. 0 lbf ft) 400 Nm (295. 0 lbf ft) 140 (8. 54) SAE-A SAE-B SAE-C 90 Nm (66. 4 lbf ft) 185 Nm (136. 4 lbf ft) 400 Nm (295. 0 lbf ft) 400 Nm (295. 0 lbf ft) ­ 185 Nm (136. 4 lbf ft) 400 Nm (295. 0 lbf ft) 400 Nm (295. 0 lbf ft) ­ ­ ­ 620 Nm (457. 3 lbf ft) 90 Nm (66. 4 lbf ft) 110 Nm (81. 1 lbf ft) 110 Nm (81. 1 lbf ft) 110 Nm (81. 1 lbf ft) ­ 185 Nm (136. 4 lbf ft) 280 Nm (206. 5 lbf ft) 280 Nm (206. 5 lbf ft) ­ ­ 400 Nm (295. 0 lbf ft) 620 Nm (457. 3 lbf ft) The through-drive torque required to drive add-on pumps is determined by reference to the following variables: V [cm3/rev] p [bar] hm [%] M [Nm] Displacement Pressure Hydro-mechanical efficiency Through-drive torque Through-drive torque from pump stage 1 to 2: M1 = 1. 59 · i=2 n Vi · pi hmi Example Referred to a pump combination RKP63 + RKP 63 + RKP32 + AZP 16 280 bar, 210 bar, 150 bar, 50 bar this means: Design of 1st through-drive The pressure and flow of the 1st pump stage are irrelevant to the torque transferred by the through-drive. This torque can be calculated using the above formula: Design of 2nd through-drive M2 = 1. 59 · ( V3 · p3 hm3 + V4 · p4 hm4 ( M1 = 1. 59 · ( V2 · p2 hm2 + V3 · p3 hm3 + V4 · p4 hm4 ( M2 = 1. 59 · (32 · 150 / 93 + 16 · 50 / 90) Nm M2 = 96 Nm (70. 8 lbf ft) Likewise, the value 96 Nm (70. 8 lbf ft) lies below the relevant threshold value of 400 Nm (295. 0 lbf ft) for the through-drive from an RKP­II 63 to an RKP­II 32. Design of 3rd through-drive Similarly, a value of 14 Nm (10. 3 lbf ft) is obtained for the torque required to drive the add-on gear pump. Thus, the through-drives for this pump combination are permissible with the stated pressures. 14 M1 = 1. 59 · (63 · 210 / 95 + 32 · 150 / 93 + 16 · 50 / 90) Nm M1 = 318 Nm (234. 5 lbf ft) The value 318 Nm (234. 5 lbf ft) is below the threshold value of 400 Nm (295. 0 lbf ft) specified in the above table for mounting an RKP 63 on another RKP 63. RKP­II FOR LOW-FLAMMABILITY FLUIDS RADIAL PISTON PUMPS RKP-II FOR LOW-FLAMMABILITY FLUIDS MULTIPLE PUMPS Radial piston pump with through-drive and tandem-mounted radial piston pump Radial piston pump with tandem-mounted gear pump using SAE-A adapter Radial piston pump with tandem-mounted gear pump using SAE-B adapter RKP­II FOR LOW-FLAMMABILITY FLUIDS 15 RADIAL PISTON PUMPS RKP-II FOR LOW-FLAMMABILITY FLUIDS MULTIPLE PUMPS ADAPTER FLANGE FOR FITTING AN EXTERNAL PUMP WITH SAE-A FLANGE AND 9-TOOTH SHAFT Section A-A min. 32. 6 10. 6 shaft end O-Ring 82. 22 x 2. 62 ø1 55 Screw M10x30 +0. 09 +0. 036 106. 4 5 7. 5 15 34 ø 18 2. 1 Flange code: 82-2 Shaft code: 16-4 Toothing to: ANSI B92. 1 9T 16/32 DP Flat root side fit Conditions for attachment: RKP with heavy-duty through-drive Adapter including through-drive shaft, seals (HNB-R), intermediate ring for RKP 63-140 and 2 fastening screws. RKP 19 RKP 32/45 RKP 63/80/100 RKP 140 CA41832-001-00 CA51553-001-00 CA64727-001-00 CA64728-001-00 RKP­II FOR LOW-FLAMMABILITY FLUIDS 16 M10 ø 82. 55 132. 1 RADIAL PISTON PUMPS RKP-II FOR LOW-FLAMMABILITY FLUIDS MULTIPLE PUMPS ADAPTER FLANGE FOR FITTING AN EXTERNAL PUMP WITH SAE-B FLANGE ACCORDING TO ISO 3019-1 AND 13-TOOTH SHAFT Section A-A 43 20. 5 Screw M10x40 146 +0. 09 +0. 036 M 12 ø 101. 6 175. 2 O-Ring 101. 27 x 2. 62 11 min. 41. 2 5. 6 12. 6 shaft end ø 15 5 Flange code: 101-2 Shaft code: 22-4 Toothing to: ANSI B92. 1 13T 16/32 DP Flat root side fit Conditions for attachment: RKP with heavy-duty through-drive Adapter including through-drive shaft, seals (HNB-R), intermediate ring for RKP 63-140 and 2 fastening screws. RKP 32/45 RKP 63/80/100 RKP 140 CA36273-001 CA34793-001 CA50487-001 RKP­II FOR LOW-FLAMMABILITY FLUIDS 17 RADIAL PISTON PUMPS RKP-II FOR LOW-FLAMMABILITY FLUIDS MULTIPLE PUMPS ADAPTER FLANGE FOR FITTING AN EXTERNAL PUMP WITH SAE-C FLANGE ACCORDING TO ISO 3019-1 AND 14-TOOTH SHAFT Section A-A 65 22. 5 +0. 05 +0. 02 M 16 ø 15 5 O-Ring 26. 67 x 2. 62 Screw M10x40 - 10. 9 Special nut M10-8 with lock toothing min. 59. 3 13. 2 24. 8 shaft end Flange code: 127-2 Shaft code: 32-4 Toothing to: ANSI B92. 1 14T 12/24 DP Flat root side fit Conditions for attachment: RKP with heavy-duty through-drive Adapter including through-drive shaft, seals (HNB-R), intermediate ring for RKP 140 and 4 fastening screws and special nut. RKP 63/80/100 RKP 140 CA64621-001 CA64622-001 RKP­II FOR LOW-FLAMMABILITY FLUIDS 18 ø 127 7. 1 213. 1 181 RADIAL PISTON PUMPS RKP-II FOR LOW-FLAMMABILITY FLUIDS COMPENSATOR OPTIONS COMPENSATOR OPTIONS A wide range of compensator options can be realized with the RKP-II, thereby guaranteeing maximum flexibility. The following options are described in more detail in Appendix A. Compensator options 1. Adjustable pressure compensator, Type F 2. Pressure compensator with Mooring control, Type H2 4. Combined pressure and flow compensator, Type J Description/characteristics/application For constant pressure systems with a fixed pressure setting. [. . . ] X1 X2 X3 X4 X5 X6 X7 X8 Description Main connector Local CAN (optional) for master/slave mode CAN-In CAN-Out Pressure sensor 2 Pressure sensor 1 Analog selection of parameter sets LVDT Type 11+PE M8 x 1 M12x1 M12x1 M8 x 1 M8 x 1 M8 x 1 M12x1 12-pole pin contact 3-pole pin contact 5-pole pin contact 5-pole socket contact 4-pole socket contact 4-pole socket contact 4-pole socket contact 5-pole socket contact Protection class for valve and LVDT: IP67 (with connected and locked receptacles respectively) RKP­II FOR LOW-FLAMMABILITY FLUIDS 32 RADIAL PISTON PUMPS RKP-II FOR LOW-FLAMMABILITY FLUIDS APPENDIX A ­ COMPENSATOR OPTIONS ELECTRO-HYDRAULIC CONTROL WITH DIGITAL ON-BOARD ELECTRONICS, D1 TO D8 INTERNAL PRESSURE SUPPLY, D1 Servo pilot valve D930 L Digital OBE T U S P B B A U S UE Path encoder A L Minimum pressure 11 bar (160 psi) EXTERNAL PRESSURE SUPPLY, D2 F Digital OBE T U S P L B B A 25 to 50 bar (360 to 725 psi) Gear pump U S UE A Minimum pressure 0. 5 bar (7 psi) L For more information on electro-hydraulically adjustable pumps, see catalog "RKP with digital control" (RKP-D). RKP­II FOR LOW-FLAMMABILITY FLUIDS 33 RADIAL PISTON PUMPS RKP-II FOR LOW-FLAMMABILITY FLUIDS APPENDIX B ­ TECHNICAL DRAWINGS HOUSINGS RKP­II 19 - 100 Pressure side Drain port Suction side Pressure port Suction port Caution Illustration shows arrangement for clockwise rotation. For counterclockwise rotation the compensator is mounted on the opposite side. Change of rotation not possible. MULTIPLE ARRANGEMENT EXAMPLE RKP 63 + 32 Drive flange see PP. 36 - 41 RKP­II FOR LOW-FLAMMABILITY FLUIDS RKP 63 see PP. [. . . ]