Detailed instructions for use are in the User's Guide.
[. . . ] GENERAL INFORMATION SECTION
GI
GI
CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Precautions for Supplemental Restraint System (SRS) ``AIR BAG'' (4WD models). . . . . . . . . . . . . 1 Precautions for Supplemental Restraint System (SRS) ``AIR BAG'' (2WD models). . . . . . . . . . . . . 1 Precautions for NATS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ] Do not force the male terminal into the female terminal with your hands.
SEL271V
4. While moving the connector, check whether the male terminal can be easily inserted or not.
SEL272V
q
If the male terminal can be easily inserted into the female terminal, replace the female terminal.
SEL273V
GI-19
HOW TO CHECK TERMINAL
Waterproof Connector Inspection
If water enters the connector, it can short interior circuits. Check the following items to maintain the original waterproof characteristics.
RUBBER SEAL INSPECTION
q
SEL275V
q
Most waterproof connectors are provided with a rubber seal between the male and female connectors. If the seal is missing, the waterproof performance may not meet specifications. The rubber seal may come off when connectors are disconnected. Whenever connectors are reconnected, make sure the rubber seal is properly installed on either side of male or female connector.
WIRE SEAL INSPECTION
The wire seal must be installed on the wire insertion area of a waterproof connector. Be sure that the seal is installed properly.
Terminal Lock Inspection
Check for unlocked terminals by pulling wire at the end of connector. An unlocked terminal may create intermittent signals in the circuit.
SEL330V
GI-20
HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT
Work Flow
SGI838
STEP STEP 1
DESCRIPTION Get detailed information about the conditions and the environment when the incident occurred. The following are key pieces of information required to make a good analysis: WHAT WHEN WHERE HOW Vehicle Model, Engine, Transmission and the System (i. e. Date, Time of Day, Weather Conditions, Frequency. Road Conditions, Altitude and Traffic Situation. System Symptoms, Operating Conditions (Other Components Interaction). Service History and if any After Market Accessories have been installed.
STEP 2
Operate the system, road test if necessary. If the problem can not be duplicated, refer to ``Incident Simulation Tests'' next page. Get the proper diagnosis materials together including: POWER SUPPLY ROUTING System Operation Descriptions Applicable Service Manual Sections Check for any Service Bulletin. Identify where to begin diagnosis based upon your knowledge of the system operation and the customer comments.
STEP 3
STEP 4
Inspect the system for mechanical binding, loose connectors or wiring damage. Determine which circuits and components are involved and diagnose using the Power Supply Routing and Harness Layouts. Repair or replace the incident circuit or component. Verify the system works properly under all conditions. Make sure you have not inadvertently created a new incident during your diagnosis or repair steps.
STEP 5 STEP 6
GI-21
HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT
Incident Simulation Tests
INTRODUCTION
Sometimes the symptom is not present when the vehicle is brought in for service. If possible, re-create the conditions present at the time of the incident. Doing so may help avoid a No Trouble Found Diagnosis. [. . . ] *2: ST model *3: SE model
Destination Vehicle type Wheelbase Cab or bed type Overall length* Overall width Overall height Wheelbase Front Tread Rear Ground clearance mm (in) mm (in) 1, 390 (54. 7) 200 (7. 9) 1, 390 (54. 7) 200 (7. 9) mm (in) mm (in) mm (in) mm (in) mm (in) Single cab 4, 975 (195. 9) 1, 690 (66. 5) 1, 615 (63. 6) 2, 950 (116. 1) 1, 395 (54. 9) 2-wheel drive model Long Double cab 4, 885 (192. 3) 1, 690 (66. 5) 1, 625 (64. 0) 2, 950 (116. 1) 1, 395 (54. 9)
Australia 4-wheel drive model Long Single cab 4, 975 (195. 9) 1, 820 (71. 7) 1, 690 (66. 5) 2, 950 (116. 1) 1, 525 (60. 0) 1, 505 (59. 3) KA24: 230 (9. 1) QD32: 215 (8. 5) Double cab 4, 885 (192. 3) 1, 820 (71. 7) 1, 705 (67. 1) 2, 950 (116. 1) 1, 525 (60. 0) 1, 505 (59. 3) KA24: 230 (9. 1) QD32: 215 (8. 5)
*: On step bumper equipped models, the bumper adds 155 mm (6. 1 in) to the overall length above.
GI-44
IDENTIFICATION INFORMATION Dimensions (Cont'd)
Destination Vehicle type Wheelbase Cab or bed type Overall length* Overall width Overall height Wheelbase Front Tread Rear Ground clearance mm (in) mm (in) 1, 390 (54. 7) Z24S: 190 (7. 5) TD27: 210 (8. 3) 1, 390 (54. 7) 190 (7. 5) 1, 390 (54. 7) Z24S: 185 (7. 3) TD27: 215 (8. 5) 1, 505 (59. 3) 225 (8. 9) 1, 505 (59. 3) 225 (8. 9) mm (in) mm (in) mm (in) mm (in) mm (in) Standard Single cab 4, 855 (191. 1) 1, 690 (66. 5) Z24S: 1, 610 (63. 4) TD27: 1, 630 (64. 2) 2, 650 (104. 3) 1, 395 (54. 9) Single cab 5, 185 (204. 1) 1, 690 (66. 5) 1, 605 (63. 2) 2, 950 (116. 1) 1, 395 (54. 9) 2-wheel drive model Long Double cab 5, 095 (200. 6) 1, 690 (66. 5) Z24S: 1, 615 (63. 6) TD27: 1, 640 (64. 6) 2, 950 (116. 1) 1, 395 (54. 9) Single cab 5, 185 (204. 1) 1, 820 (71. 7) 1, 695 (66. 7) 2, 950 (116. 1) 1, 525 (60. 0) Middle East 4-wheel drive model Long Double cab 5, 095 (200. 6) 1, 820 (71. 7) 1, 715 (67. 5) 2, 950 (116. 1) 1, 525 (60. 0)
*: The above dimensions include the length of the overrider and rear step bumper where applicable.
Destination Vehicle type Wheelbase Cab or bed type Overall length*1 Overall width Overall height Wheelbase Front Tread Rear Ground clearance mm (in) mm (in) 1, 390 (54. 7) 190 (7. 5)*3 1, 390 (54. 7) 200 (7. 9) mm (in) mm (in) mm (in) mm (in) mm (in) Single Cab 4, 975 (195. 9) 1, 690 (66. 5) 1, 600 (63. 0) 2, 950 (116. 1) 1, 395 (54. 9) 2-wheel drive model Long King Cab 4, 975 (195. 9) 1, 690 (66. 5) 1, 620 (63. 8)*2 2, 950 (116. 1) 1, 395 (54. 9)
Europe 4-wheel drive model Long Double Cab 4, 885 (192. 3) 1, 690 (66. 5) 1, 610 (63. 4) 2, 950 (116. 1) 1, 395 (54. 9) 1, 390 (54. 7) 190 (7. 5)*3 King Cab 4, 975 (195. 9) 1, 820 (71. 7) 1, 700 (66. 9) 2, 950 (116. 1) 1, 525 (60. 0) 1, 505 (59. 3) 230 (9. 1) Double Cab 4, 885 (192. 3) 1, 820 (71. 7) 1, 720 (67. 7) 2, 950 (116. 1) 1, 525 (60. 0) 1, 505 (59. 3) 230 (9. 1)
*1: On step bumper equipped models, the bumper adds 155 mm (6. 1 in) to the overall length above. *2, *3: For models equipped with 195R14C tires, add 10 mm (0. 4 in) to the overall height on ground clearance.
GI-45
IDENTIFICATION INFORMATION
Wheels and Tires
PICKUP (2WD)
Model Except Australia, the Middle East and Europe Single Cab 6. 00/6. 50-14-6/ 8*1 6. 50-14-8/8 185R14C-8/8 195R14C-8/8
X: --: *1: *2:
Australia Double Cab -- -- -- X
Middle East TD27 engine model X X*2 X*2 -- Z24 engine Single Cab model -- -- X -- -- -- X X*2
Europe Double Cab -- -- X --
Tire
Wheel
Double Cab X X*2 X --
Single Cab
King Cab
5J-14 5J-14 5J-14 5J-14
X X*2 X*2 --
-- -- -- X
-- -- X X
Applicable Not applicable 6. 00-14-6 for front/6. 50-14-8 for rear Option
PICKUP (4WD)
Model Tire Wheel Except Australia, the Middle East and Europe X X -- -- -- Australia -- -- -- X -- Middle East X X*2 -- -- -- Europe -- -- X -- X*2
6. 50-15-6/8*1 215R15-8/8 205/R16C-8/8 205/75R16C 255/70R15C
X: --: *1: *2:
5-1/2K-15 5-1/2K-15 6J-16 6J-16 7JJ-15
Applicable Not applicable 6-ply rating for front/8-ply rating for rear Option
GI-46
LIFTING POINTS AND TOW TRUCK TOWING
WARNING: q Never get under the vehicle while it is supported only by the jack. Always use safety stands to support the frame when you have to get under the vehicle. q Place wheel chocks at both front and back of the wheels on the ground.
Pantograph Jack
SGI054A
GI-47
LIFTING POINTS AND TOW TRUCK TOWING
Screw Jack
SGI055A
GI-48
LIFTING POINTS AND TOW TRUCK TOWING
Garage Jack and Safety Stand
CAUTION: Place a wooden or rubber block between safety stand and vehicle body when the supporting body is flat.
SGI971
GI-49
LIFTING POINTS AND TOW TRUCK TOWING
2-pole Lift
WARNING: When lifting the vehicle, open the lift arms as wide as possible and ensure that the front and rear of the vehicle are well balanced. [. . . ]