User manual OMRON EZ3-900 DATASHEET

[. . . ] 2 3 Only Possible with Multi-task System Industry's Fastest Inspection & Measurement Processing [ Patent Pending ] Industry's fastest Dual Mega ARCS Engines Industry's fastest CPU P. B. S. architecture The FZ3-900 series is equipped with Dual Mega ARCS Engines to process data twice as fast as when one Mega ARCS Engine is used. This engine achieves multi-task, high-speed processing not heretofore possible. With conventional serial systems, each process can not be started until the previous process is completed. Under the Dual Mega ARCS architecture, two engines perform multiple tasks in parallel to dramatically reduce the inspection time. As a result, you can process more data over a shorter time compared to conventional systems. [Conventional processing] Processing 1 Processing 2 Processing 3 Dual Mega ARCS [Dual processing] Processing 1 Processing 3 Processing 5 Processing 2 Processing 4 Processing 6 Only the Dual Mega ARCS architecture can realize a completely parallel processing of measurement, adjustment and logging tasks! [. . . ] See the end of this brochure for details. Trend monitoring Judgment Monitoring Function 18 Easy Creation of Ladder Programs Improved PLC Link Function There are now more models supporting the PLC function that lets you perform serial data communication with the PLC link via simple input operation. This reduces the design man-hours because creating ladder programs for the PLC has become much easier. [Applicable models] OMRON Corporation SYSMAC CS/CJ/CP/One series <NEW> Mitsubishi Electric Corporation Q series Reading and writing of I/O memory areas can be set easily on the dedicated menu screen. On-site Installation / Adjustment Optimal Focus / Aperture Settings Focus and brightness, whose adjustment has depended on experience and feeling, can now be set numerically and visualized in a graph view. Anyone can find optimal focus and aperture settings quickly, which in turn eliminates setting variations among different individuals and therefore allows more severe inspection accuracy. ·The camera can be set/installed with ease. ·The user is notified every time the focus or lighting has changed. ·As long as the focus and aperture of the master work are set numerically, anyone can reproduce the same condition. Operation Customizable Screens for User-friendly Operation Operating screens can be customized freely and easily according to the inspection details and actual environment of the site. A full set of customization functions are available to let you not only prevent malfunctions and unexpected downtimes on site, but also take immediate actions should you encounter sudden defects. Measurement information Measurement information to be shown on operating screens can be customized. You can change the items to be displayed as well as the position and font size of each item. Display of Processing Items You can set "No Display" of any processing items during operation Shortcut buttons You can arrange a set of shor tcut buttons as you like. With these buttons, you can promptly cope with any defects or adjustments whenever necessary during operation. M u l t i - s c r e e n D i s p l a y, Display of the latest NG image Displays on the Measurement screen can be changed as you like according to the number of cameras and their purposes. You can display a detail of a workpiece and its overall image at the same time on the screen. This function also enables a comparison between an NG image and the image actually being inspected. Example of customization 19 Basic Configuration Controllers Best performance for each application NEW Dual-task, High-grade, High-speed Controllers Adopting the industry's first dual-engine architecture, these models can process high grade items via dual parallel flows. Real Color Two-camera controllers Controllers integrated with LCD Four-camera controllers Two-camera controllers Box-type Controllers Four-camera controllers FZ3-H900 (NPN) / FZ3-H905 (PNP) FZ3-H900-10 (NPN) / FZ3-H905-10 (PNP) FZ3-H950 (NPN) / FZ3-H955 (PNP) FZ3-H950-10 (NPN) / FZ3-H955-10 (PNP) Controllers integrated with LCD Box-type Controllers NEW Dual-task, High-speed Controllers Adopting the industry's first dual-engine architecture, these models can process standard items faster. Real Color Two-camera controllers Controllers integrated with LCD Four-camera controllers Two-camera controllers Box-type Controllers Four-camera controllers FZ3-900 (NPN) / FZ3-905 (PNP) FZ3-900-10 (NPN) / FZ3-905-10 (PNP) FZ3-950 (NPN) / FZ3-955 (PNP) FZ3-950-10 (NPN) / FZ3-955-10 (PNP) Cameras and Accessories Digital cameras 5 million-pixel 2 million-pixel 300, 000-pixel Small digital cameras 300, 000-pixel flat type 300, 000-pixel pen type Color FZ-SC5M Color FZ-SC2M Color FZ-SC Color FZ-SFC Color FZ-SPC Black & White FZ-S5M Black & White FZ-S2M Black & White FZ-S Black & White FZ-SF Black & White FZ-SP Lenses Camera Cables High-resolution, low-distortion lenses FZ-LEH Series CCTV lens 3Z4S-LE Series Camera Cables FZ-VS Bend resistant camera cables FZ-VSB Right-angle camera cable FZ-VSL Small lens FZ-LES Series Long-distance camera cable FZ-VS2 Long-distance right-angle camera cable FZ-VSL2 20 High-grade, High-speed Controllers With the industry's fastest CPU, the controllers promptly processe cutting-edge, high grade processing items. Not only a 2 million-pixel camera but also a 5 million-pixel-camera can also be connected the controllers. High-grade Controllers These standard controllers feature our cutting-edge High Grade algorithm. They allow flexible defect solving capability and high speed processing at the same time. Real Color Real Color Two-camera controllers Controllers integrated with LCD Four-camera controllers Two-camera controllers Box-type Controllers Four-camera controllers FZ3-H700 (NPN) / FZ3-H705 (PNP) FZ3-H700-10 (NPN) / FZ3-H705-10 (PNP) FZ3-H750 (NPN) / FZ3-H755 (PNP) FZ3-H750-10 (NPN) / FZ3-H755-10 (PNP) Two-camera controllers Controllers integrated with LCD Four-camera controllers Two-camera controllers Box-type Controllers Four-camera controllers FZ3-H300(NPN) / FZ3-H305(PNP) FZ3-H300-10(NPN) / FZ3-H305-10(PNP) FZ3-H350 (NPN) / FZ3-H355(PNP) FZ3-H350-10(NPN) / FZ3-H355-10(PNP) High-speed Controllers High-resolution 5 million-pixel-cameras can be connected to the controllers with the industry's fastest CPU. They are ideal for high speed processing of standard inspection items. Standard Controllers They cover all standard functions and processing items. Their performance is more than adequate. Real Color Two-camera controllers Controllers integrated with LCD Four-camera controllers Two-camera controllers Box-type Controllers Four-camera controllers FZ3-700 (NPN) / FZ3-705(PNP) FZ3-700-10(NPN) / FZ3-705-10(PNP) FZ3-750(NPN) / FZ3-755(PNP) FZ3-750-10(NPN) / FZ3-755-10(PNP) Real Color Two-camera controllers Controllers integrated with LCD Four-camera controllers Two-camera controllers Box-type Controllers Four-camera controllers FZ3-300(NPN) / FZ3-305(PNP) FZ3-300-10(NPN) / FZ3-305-10(PNP) FZ3-350(NPN) / FZ3-355(PNP) FZ3-350-10(NPN) / FZ3-355-10(PNP) Peripheral devices Intelligent cameras Autofocus cameras Narrow field of vision FZ-SLC15 Narrow field of vision FZ-SZC15 LCD monitor FZ-M08 Monitor cable FZ-VM Wide field of vision FZ-SLC100 Wide field of vision FZ-SZC100 Cable extension unit Strobe controller Cable extension unit FZ-VSJ Strobe controller designed specifically for FZ Series 3Z4S-LT MLEK-C100E1TS2 Manufactured by MORITEX Corporation Parallel cable FZ-VP USB memory FZ-MEM1G Intelligent camera diffusion plate Halation cut illumination Narrow field of vision FZ-SLC15-DL Wide field of vision FZ-SLC-100-DL Integrated unit combining light, strobe controller and camera FZ-SXCRB7018BR-4S VESA attachment FZ-VESA Desktop controller stand FZ-DS 21 Ordering Information FZ3 Series Item Dual-task, High-grade, High-speed Controllers Descriptions Controllers integrated with LCD Two-camera controllers Four-camera controllers Two-camera controllers Box-type controllers Four-camera controllers Controllers integrated with LCD Two-camera controllers Four-camera controllers Two-camera controllers Box-type controllers Four-camera controllers Controllers integrated with LCD Box-type Controllers Four-camera controllers Controllers integrated with LCD High-grade Controllers Box-type Controllers Four-camera controllers Controllers integrated with LCD High-speed Controllers Box-type Controllers Four-camera controllers Controllers integrated with LCD Standard Controllers Box-type Controllers Four-camera controllers Intelligent cameras Autofocus cameras Wide field of vision Narrow field of vision Wide field of vision Narrow field of vision 300, 000 Pixels Color Cameras Monochrome Digital cameras 2 million pixels Color Monochrome 5 million pixels Color 300, 000-pixel flat type Small digital cameras 300, 000-pixel pen type Monochrome Color Monochrome Color Wide field of vision Intelligent camera diffusion plate Narrow field of vision CCTV Lenses 3Z4S-LE Series Extension Tubes Cameras peripheral devices Low-distortion Lenses FZ-LEH5/LEH8/LEH12/LEH16/ LEH25/LEH35/LEH50/LEH75/ LEH100 FZ-LES3/LES6/LES16/LES30 FZ-LESR Low distortion lens for 2-million pixel cameras and 5 million-pixel cameras Lens for 300, 000-pixel small cameras Extension Tubes for 300, 000-pixel small cameras Integrated unit combining special Halation cut illumination, strobe controller and camera (without lens) Integrated unit combining special Halation cut illumination and strobe controller Special Halation cut illumination only --FZ-SLC15-DL --FZ-SC5M FZ-SF FZ-SFC CCTV lens required FZ-SP FZ-SPC FZ-SLC100-DL --FZ-SC2M FZ-S5M FZ-SC FZ-S2M Lens required Color Color Color Color Monochrome NPN/PNP FZ3-350-10/FZ3-355-10 FZ-SLC100 Camera + Zoom, Autofocus Lens + Intelligent Lighting FZ-SLC15 FZ-SZC100 Camera + Zoom, Autofocus Lens FZ-SZC15 FZ-S Two-camera controllers Four-camera controllers Two-camera controllers NPN/PNP NPN/PNP NPN/PNP NPN/PNP FZ3-750-10/FZ3-755-10 FZ3-300/FZ3-305 With touch pen FZ3-300-10/FZ3-305-10 FZ3-350/FZ3-355 --Two-camera controllers Four-camera controllers Two-camera controllers NPN/PNP NPN/PNP NPN/PNP NPN/PNP FZ3-H350-10/FZ3-H355-10 FZ3-700/FZ3-705 With touch pen FZ3-700-10/FZ3-705-10 FZ3-750/FZ3-755 --Two-camera controllers Four-camera controllers Two-camera controllers NPN/PNP NPN/PNP NPN/PNP NPN/PNP FZ3-H750-10/FZ3-H755-10 FZ3-H300/FZ3-H305 With touch pen FZ3-H300-10/FZ3-H305-10 FZ3-H350/FZ3-H355 --Two-camera controllers Four-camera controllers Two-camera controllers NPN/PNP NPN/PNP NPN/PNP NPN/PNP FZ3-950-10/FZ3-955-10 FZ3-H700/FZ3-H705 FZ3-H700-10/FZ3-H705-10 FZ3-H750/FZ3-H755 --With touch pen NPN/PNP NPN/PNP NPN/PNP NPN/PNP FZ3-H950-10/FZ3-H955-10 FZ3-900/FZ3-905 With touch pen FZ3-900-10/FZ3-905-10 FZ3-950/FZ3-955 --NPN/PNP NPN/PNP NPN/PNP Model FZ3-H900/FZ3-H905 With touch pen FZ3-H900-10/FZ3-H905-10 FZ3-H950/FZ3-H955 --Remarks Dual-task, High-speed Controllers High-grade, High-speed Controllers Controllers Lenses for small camera Extension Tubes for small camera FZ-SXCRB7018BR-4S Halation cut illumination FZ-LTCRB7018BR-4S FZ-LTRB7018BR-4S 22 Item Camera Cable Descriptions Model FZ-VS FZ-VSB FZ-VSL FZ-VS2 FZ-VSL2 FZ-VSJ FZ-VM FZ-VP FZ-M08 Remarks Cable length: 2 m, 5 m, or 10 m (See note 2. ) Cable length: 2 m, 5 m, or 10 m (See note 3. ) Cable length: 2 m, 5 m, or 10 m (See note 2. ) Cable length: 15 m (See note 4. ) Cable length: 15 m (See note 4. ) Up to two Extension Units and three Cables can be connected. (Maximum cable length: 45 m (See note 5. )) Cable length: 2 m or 5 m Cable length: 2 m or 5 m For Box-type Controllers Capacity: 1 GB For installing the LCD integrated-type controller For installing the LCD integrated-type controller Recommended Products (Optical Mouse) --Required to control external lighting from a Controller Required to mount a strobe controller on a 5 million-pixel camera Bend resistant Camera Cables Right-angle Camera Cable (See note 1. ) Cables Peripheral devices Long-distance camera cable Long-distance right-angle camera cable Cable extension unit Monitor cable Parallel cable LCD monitor USB memory VESA attachment Desktop controller stand Mouse External Lighting Strobe Controller (for FZ Series Vision Sensors) 1GB FZ-MEM1G FZ-VESA FZ-DS --3Z4S-LT Series Manufactured by MORITEX Corporation 3Z4S-LT MLEK-C100E1TS2 Adapter for the strobe controller designed specifically for the 5 Manufactured by MORITEX Corporation million -pixel camera 3Z4S-LT LBK-003 Note 1: This Cable has an L-shaped connector on the Camera end. 2: The 10-m cable cannot be used for the intelligent camera, autofocus camera and 5 million-pixel camera. 3: The 10-m cable cannot be used for the intelligent camera, autofocus camera 2 million-pixel camera and 5 million-pixel camera. 4: The 15-m cable cannot be used for the intelligent camera, autofocus camera and 5 million-pixel camera. 5: The maximum cable length depends on the Camera being connected, and the model and length of the Cable being used. For further information, please refer to the "Cameras / Cables" table in Page 26. System configuration Controllers integrated with LCD RS-232C connected Parallel I/O PLC Ethernet USB connection PC Box-type Controllers Camera connected Input device Mouse Analogue RGB RGB monitor PC Ethernet Analogue RGB RS-232C connected Parallel I/O RGB monitor Camera connecter USB connection Touch pen (accessory attached) Input device Mouse USB connection Input device Mouse PLC Lenses High-resolution, Low-distortion Lenses Model FZ-LEH5 FZ-LEH8 FZ-LEH12 FZ-LEH16 FZ-LEH25 FZ-LEH35 FZ-LEH50 FZ-LEH75 FZ-LEH100 Lenses for small camera Model FZ-LES3 FZ-LES6 FZ-LES16 FZ-LES30 Appearance 42 dia. 38. 7 34 dia. 41. 6 34 dia. 37. 0 33 dia. 36. 5 33 dia. 34 dia. 39. 5 36. 5 Appearance 34 dia. 55. 0 36 dia. 51. 0 42 dia. 70. 0 12 dia. 16. 4 12 dia. 19. 7 12 dia. 23. 1 12 dia. 25. 5 Focal length Brightness Filter size 5mm F2. 8 M40. 5 P0. 5 8mm F1. 4 M27. 0 P0. 5 12. 5mm F1. 4 M27. 0 P0. 5 16mm F1. 4 M27. 0 P0. 5 25mm F1. 4 M27. 0 P0. 5 35mm F2 M27. 0 P0. 5 50mm F2. 8 M27. 0 P0. 5 75mm F2. 5 M34. 0 P0. 5 100mm F2. 8 M40. 5 P0. 5 Focal length Brightness 3mm F2. 0 6mm F2. 0 16mm F3. 4 30mm F3. 4 The 5-mm Extension Tubes (3Z4S-LE ML-EXR) cannot be used with FZ-LEH25 Lenses. CCTV Lenses Model 3Z4S-LE ML-0614 3Z4S-LE ML-0813 3Z4S-LE ML-1214 3Z4S-LE ML-1614 3Z4S-LE ML-2514 3Z4S-LE ML-3519 3Z4S-LE ML-5018 3Z4S-LE ML-7527 3Z4S-LE ML-10035 Extension Tubes Model 3Z4S-LE ML-EXR Set of 7 tubes(40 mm, 20 mm, 10 mm, 5 mm, 2. 0 mm, 1. 0 mm, and 0. 5 mm) Maximum outer diameter: 30 mm dia. mm, and 2. 0-mm Extension Tu b e s a t t a c h e d t o e a c h other. Since these Extension Tubes are placed over the threaded section of the Lens or other Extension Tube, the connection may loosen when more than one 0. 5-mm, 1. 0mm or 2. 0-mm Extension Tube are used together. required for combinations of Extension Tubes exceeding 30 mm if the Camera is subject to vibration. Appearance 30 dia. 30 30 dia. 34. 5 30 dia. 34. 5 30 dia. 24. 5 30 dia. 24. 5 30 dia. Contents 29 32 dia. 37 32 dia. 42. 5 32 dia. 43. 9 Focal length Brightness Filter size 6mm F1. 4 M27 P0. 5 8mm F1. 3 M25. 5 P0. 5 12mm F1. 4 M27 P0. 5 16mm F1. 4 M27 P0. 5 25mm F1. 4 M27 P0. 5 35mm F1. 9 M27 P0. 5 50mm F1. 8 M30. 5 P0. 5 75mm F2. 7 M30. 5 P0. 5 100mm F3. 5 M30. 5 P0. 5 Extension Tubes for small camera Model Contents FZ-LESR Set of 3 tubes(15 mm, 10 mm, 5 mm) Maximum outer diameter: 12 mm dia. 23 R a t i n g s a n d S p e c i fi c a t i o n s (Controllers) Dual-task, High-grade, High-speed Controllers and Dual-task, High-speed Controllers Model Connected Camera No. of scenes When connected to a 300, 000-pixel camera When connected to Number of logged a 2 million-pixel images (See note 1. ) camera When connected to a 5 million-pixel camera Codes that can be read with FZ3 Operation Settings Serial communications Network communications Parallel I/O Connected to 1 camera Connected to 2 cameras Connected to 3 cameras Connected to 4 cameras Connected to 1 camera Connected to 2 cameras Connected to 3 cameras Connected to 4 cameras Connected to 1 camera Connected to 2 cameras Connected to 3 cameras Connected to 4 cameras When connected to a 300, 000-pixel camera When connected to a 2 million-pixel camera When connected to a 5 million-pixel camera NPN Output PNP Output FZ3-H900-10 FZ3-950 FZ3-950-10 FZ3-H950 FZ3-H950-10 FZ3-900 FZ3-900-10 FZ3-H900 FZ3-905 FZ3-905-10 FZ3-H905 FZ3-H905-10 FZ3-955 FZ3-955-10 FZ3-H955 FZ3-H955-10 Please refer to the "Camera Connection" table in Page 26. [. . . ] Not input images from Switching cameras again. Measurement To switch the images used for Image measurement. Not input images from Switching camera again. Correct Position measurement is performed by correcting Compensation position of input images. [. . . ]