User manual PHILIPS DVP5980 SERVICE MANUAL

[. . . ] Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in aretrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, without the prior permission of Philips. or otherwise CLASS 1 LASER PRODUCT GB Published by TCL-ET 0731 Service Audio Printed in The Netherlands Subject to modification Version 1. 1 PHILIPS 3139 785 32581 1-2 Technical Specifications TV standard Number of lines Playback (PAL/50Hz) (NTSC/60Hz) 525 (PAL/NTSC) Audio performance DA converter DVD SVCD 24bits, 192KHz fs 96kHz fs 48kHz fs 48kHz fs 44. 1kHz fs 44. 1kHz 4Hz----44kHz 4Hz----22kHz 4Hz----22kHz 4Hz----20kHz 4Hz----20kHz >90dB >80dB >80dB >80dB MPEG Audio L3 625 Multi standard Video performance Video DAC YPbPr Video output 12 bit, 108MHz 0. 7Vpp ---- 75 ohm 1Vpp ----- 75 ohm 0. 7Vpp ---- 75 ohm (For Version 05/12 ) RGB SCART CD/ VCD Signal-Noise (1kHz) Dynamic Range (1kHz) Cross talk (1kHz) Distortion/Noise (1kHz) MPEG MP3 Video format Digital Compression MPEG 2 for DVD, SVCD MPEG 1 for VCD Div ® 50Hz 720 pixels 576lines 60Hz 720 pixels 480 lines Connections Scart Output YPbPr output Video output Audio output (L+R ) Digital output Euroconnector (For Europe version) Cinch 3x Cinch( yellow) Cinch (white/red) 1 coaxial IEC60958 for CDDA/ LPCM IEC61937 for MPEG1/2, Dolby Digital 6 Channal analog ouput (For DVP5986K) Audio Front L/R Cinch( White/Red) Audio Rear L/R Cinch( White/Red) Audio Center Cinch( Blue) Audio Subwoofer Cinch(Black) HDMI Out DVD Horiz resolution Vertical resolution VCD Horiz. resolution Vertical resolution 50Hz 352 pixels 288lines 60Hz 352 pixels 240 lines Audio format Digital MPEG/AC-3/ PCM Compressed Digital 16, 20, 24bits fs, 44. 1, 48, 96kHz 96, 112, 128, 256kbps & variable bit rate fs, 32, 44. 1, 48 kHz Cabinet Dimensions (w X h X d) Weight 435 x 38 x 210 mm Approximately 2 kg MP3(ISO 9660) Power consumption Power supply Rating Power consumption Power consumption in standby mode 110V-240V; 50/60HZ <12W <1W Analogue Sound Stereo Dolby surround compatible downmix from Dolby Digital multi-channel sound Specifications subject to change without prior notice. 1-3 Safety instruction, Warning & Notes Safety instruction 1. [. . . ] It is possible to touch copper tracks and/or components in this unshielded primary area, when you service the player. Service personnel must take CAUTION: VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN, AVOID EXPOSURE TO BEAM. Notes: Manufactured under licence from Dolby Laboratories. The double-D symbol is trademarks of Dolby Laboratories, Inc. All rights reserved. precautions to prevent touching this area or components in this area. A "lighting stroke" and a stripe-marked printing on the printed wiring board, indicate the primary side of the power supply. Never replace modules, or components, while the unit is "on". 1-5 Notes Lead-Free requirement for service INDENTIFICATION: Regardless of special logo (not always indicated) One must treat all sets from 1. 1. 2005 onwards, according next rules. Important note: In fact also products a little older can also be treated in this way as long as you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the higher temperatures belong to this. Due to lead-free technology some rules have to be respected by the workshop during a repair: Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-paste is required, please contact the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because paste is not easy to store and to handle. Use only adequate solder tools applicable for lead-free solder alloy. The solder tool must be able o To reach at least a solder-temperature of 400°C, o To stabilize the adjusted temperature at the solder-tip o To exchange solder-tips for different applications. Adjust your solder tool so that a temperature around 360°C ­ 380°C is reached and stabilized at the solder joint. Heating-time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C otherwise wear-out of tips will rise drastically and flux-fluid will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat. Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types (leaded and lead-free). If one cannot avoid, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC305). You will find this and more technical information within the "magazine", chapter "workshop news". For additional questions please contact your local repair-helpdesk. Use only original spare-parts listed in the Service-Manuals. [. . . ] No Check the solder status on U5 and peripheral components Yes Check whether there is voltage variance on pin 23 of U5. No check if bad solder exist on U5 and peripheral components Yes Check whether pin 1 to pin38 of U5 and peripheral components are badly soldered, defected No Replace the bad spare parts Yes Check Q11, Q12, Q13 whether in good condition No Correct connection Yes Change U5 or the loader. 4-6 Trouble shooting chart No display on VFD, and buttons do not work No display on VFD, and buttons do not work Yes Check whether there is correct contact between CON301 and CN1 No Correct connection Yes check-24V+12V, VCC(+ 5v) voltage on the power and front board No Fix power supply board top a power supply for should electric circuit Yes Check there are CS, DATA and CLK signals on CON301 on the front board. No Check the U5's pin 97, 98, 100 arrive the J1 connect condition J1 (PIN 3 V. SCK) J1 (PIN5 VSDA0) Yes 1. Check whether bad solder exists on U301 and pins of VFD, 2. Check whether the circuit connected to K302, K303, K304 and K301 is broken, 3. Check whether R300, R301 and R302 are open-circuit. No Correct connection Yes Replace U301 or VFD 4-7 Trouble shooting chart Distorted audio and loud noise Distorted audio and loud noise Yes Check the power supply voltages +12V and -12V to the operation amplifying U12 are normal. Yes No Check U12 Check whether the muting transistor Q17 and Q18 are normal Yes No Replace Q17 and Q18 Check whether the muting transistor Q21, Q23, Q24 are normal Yes No Replace Q21, Q23, Q24 Checking the U12 leads have not been broken or open Yes ONLY FOR VER 12/05 No Correct connection No Replace U5 if the clock signal ACLK, ABCK and ALRCK output by U5 Yes SACLK waveform SBCLK waveform SSLRCK waveform Check whether the U5 or U12 power supply normal Yes Replace U5 or U12 No Check U12 4-8 Trouble shooting chart Abnormal color of video picture Abnormal color of video picture Yes Check whether the 27MHz output signal is normal. No Check Y1, R53, R55, C48 and C49 Yes Check whether the 3. 3V and 1. 8V power supply voltages on the decoder board are normal. No Check other of power supply electric circuit Yes Check whether the video filter network circuit is normal. No Correct the connection Yes No change U5 Check if the Y3 to Y6 signals on Pin 182 to Pin 187 of U5 are normal 4-9 Trouble shooting chart Remote reception is insensitive or fails. Remote reception is insensitive or fails. Go No Check if the remote control works properly. Check battery Yes Check if the power supply voltage to the remote censor is normal No Check R315 C312 on the front board Yes Use an oscilloscope to check if there is output waveform from the first pin IR of the remote censor after pressing button on No Check the PIN 11 RC waveform of IC1 on the remote PCB Yes Check if there is IR signal on pin 109 of U5 Yes Change U5 IR waveform No Correct connection 4-10 Trouble shooting chart No video picture, no sound. No video picture, no sound. Go Check whether all the voltages from the power board to the decoder board are normal. No Check the loaded circuit CVBS(R85 point) waveform Yes Check if the reset circuit consisting of CE2, Q5 and D1 is normal (at a high level for tens of milliseconds, then constantly at 0V). No Change CE2, and Q5. 27M waveform Yes Crystal oscillator Y1 and peripheral components are defected or eroded. Yes Check whether there is 27MHz signal output. No Check if there is 128MHz signal output from R110. No Check whether short-circuit or bad solder on U8 SDRAM(R110 SDCLK) waveform Yes No Yes Check if short-circuit and bad solder exist on Pin Y3 No Check U5. Yes Reconnect the component in short-circuit 5-1 A B C D 5-1 E DVP598X/XX WIRING DIAGRAM ONLY FOR 5986K/93/98/96/51 4 ONLY FOR DVP5980/12&05 SW CENT CN502 SR SL +12V GND -12V MUTE SL SR CNET SW SCART CN6 R COAX Pr Y HDMI P1 4 L CN5 AUDIO AMP&LPF CN4 8PIN*2. 0 AUDIO D/AK4385 Pb CVBS JR1 CN501 8PIN*2. 0 sil9030 VIDEO LPF & DRIVE AV BOARD 1 HA1 24PIN*0. 5 SIL8010 VSH-L33 + KHM313A 64M SDRAM 1 +5V 5V GND GND +12V AGND -12V -24V 1 POWER SUPPLY 3 DVD LOADER 3 MT1389HD MOTER DRIVER AT5654 CN1 8PIN*2. 5 SPSP+ LIMIT GND SLSL+ 24 1 CN202 8PIN*2. 5 J2 16M FLASH EEPROM KARAOKE A/D CS5340 8 8 6 6PIN*2. 0 LOAD+ LOADTROUT GND TRIN 1 CN2 5PIN*2. 0 J4 6PIN*2. 0 J1 12PIN*2. 0 MAIN BOARD 12 2 5 2 1 MIC GND -12V VCC GND BM BP GND 8 1 SW GND +12V -24V IR DV33 GND DATA CS CLK LED-/PCON POWER_K J4 FOR VERSION 37/12/05 IS 4-8, THE OTHER VERSION IS 1-8 1 CN601 8PIN*2. 0 8 USB BOARD AND MIC BOARD SWITCH CN301 BOARD 4PIN*2. 0 4 LED+ LEDGND POWER-K 1 CON302 4PIN*2. 0 12 CON301 12PIN*2. 0 1 1 4 VFD/KEY/PT6312 1 1 A B C D E 6-1 5 4 3 2 6-1 1 Front Board Electric Diagram for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX D D +12V R320 470 +5V R341 R317 -24V 10K C310 0. 1u + CE304 22uF/50V R314 18K R318 4. 7K R338 Q305 3904 0. 1u C313 R339 1000p 1K R316 +12V R327 1k ZD301 5. 1V 1k +5V + CE300 47uF C304 C303 R303 0. 1u 0. 1u 10K R304 10K R305 R306 10K 51K 34 35 36 37 38 39 40 41 42 43 44 -24V 1K R319 10K C305 33 32 31 30 29 28 27 26 25 24 23 Q306 3904 C309 0. 1u Q300 3904 Q302 3906 3. 3uF/50V ZD303 6. 2V R323 10K + CE303 3. 3uF/50V -24V + 470 R321 Q301 3904 CE302 R322 470 R324 330 R325 5. 6 AC1 AC2 2. 2 F F NP 7G 6G 5G 4G 3G 2G 1G NP NP NP NP P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 NP F F 32 31 30 23 24 25 26 27 28 29 22 21 20 19 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 3 2 1 AC2 VFD VFD-54 K304 C OPEN/CLOSE G4 G3 G2 G1 VDD LED4 LED3 LED2 LED1 GND OSC PT6312 U301 SEG8 SEG7 SEG6/K6 SEG5/K5 SEG4/K4 SEG3/K3 SEG2/K2 SEG1/K1 VDD KEY4 KEY3 22 21 20 19 18 17 16 15 14 13 12 R311 2. 2K +5V D301 1N4148 C307 CON301 1 2 3 4 5 6 7 8 9 10 11 12 CON12 WAKE_SW GND +12V -24V IR 3V3 GND DATA CS CLK L9 POWER_K PCON/LEDL10 C314 47pF K302 PLAY/PAUSE 47P R312 2. 2K R307 10K CS CLK DATA R300 R301 R302 100 100 100 C302 C301 100p C300 100p R328 2. 2K K303 STOP R308 10K R309 10K C311 47pF 100p K305 C318 47pF C317 3V3 REM301 B R310 10K Smart Picture Or HDMI C319 47pF C320 47pF C321 47pF 3V3 R326 470 3 2 1 IR + C312 47pF R315 100 ohm 1 2 3 4 CON302 CON4(2. 0) LED+ PCON/LEDGND 3V3 R201 R200 POWER_K SW1 C308 47pF C315 47pF R203 0 R204 0 R205 0 4. 7K SW2 SW3 4. 7K R202 47pF 4. 7K C316 47pF VCC GND IR REM C306 CE301 0. 1u 47uF A C309 C306 C303 C304 C305 C310 R203 R204 R205 R338 R339 D301 R327 R316 R311 R312 R328 R341 CE303 CE302 R200 R201 R202 R318 ZD301 R325 ZD303 R303 R304 R305 R307 R308 R309 R310 R317 R319 R323 R314 CE304 C307 C308 C311 C312 C314 C315 C316 C317 C318 C319 C320 C321 CE300 CE301 R306 R315 C300 C301 C302 R300 R301 R302 R324 L10 L9 R320 R321 R322 R326 C313 Q300 Q301 Q305 Q306 Q302 X1 CON302 CON301 K304 K302 U301 REM301 K303 K305 VFD 4 4 3 3 3 5 3 2 2 4 4 2 3 3 2 2 2 3 3 3 3 2 2 4 3 3 3 3 3 3 1 1 1 1 4 4 3 5 5 2 3 5 4 5 3 2 2 2 2 2 2 3 4 3 4 3 3 3 3 3 3 3 5 5 4 4 3 3 5 4 4 4 4 4 2 3 5 5 2 2 5 2 2 3 D B C C C D B B B D C C C C C C C D D D B B B D C D D C C C C C C B D D D D D C B C B C B B B B B B B C B C B C C C C C C D C C D D D B C D D D D D A B C C C C B C C D G5 G6 SEG16 SEG15 SEG14 SEG13 VEE SEG12 SEG11 SEG10 SEG9 C SW1 1 SW2 2 SW3 3 4 5 6 7 8 9 10 11 SW1 SW2 SW3 SW4 SDout SDin GND SCLK /CS KEY1 KEY2 B A 5 4 3 2 1 6-2 6-2 Front Board Print-Layout (Top Side) for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX Front Board Print-Layout (Bottom Side) for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX 6-3 6-3 1 2 3 4 5 USB Board Electric Diagram for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX A R210 -12V 150 L200 VCC FB500R CE200 22uF +5V C200 0. 1u C205 R205 47p 68K -12VA -12VA CE201 22uF C201 0. 1u C200 C201 R200 R208 R202 D200 C207 C208 C209 R201 R206 R204 R207 R203 RP200 CE201 CE200 C205 C206 C210 C212 R205 C204 R210 R209 C203 Q200 X1 X1 X13 L200 U200A U200B G1 CN601 USB MIC200 1 2 2 3 1 1 1 3 4 2 4 2 4 2 3 2 1 3 4 2 2 3 3 2 3 2 2 5 3 1 1 3 4 1 4 1 1 A A A C B B B B B A B B B B B A A A B C C A B A C B B 0 C A A A B C C C A A B MIC200 2 3 1 2 3 1 Q200 9014 C207 1uF/0805 R203 R202 1K 8. 2K R204 1. 2K 2. 2K C203 8 1000p +5V D200 C208 1uF/0805 R200 R201 2 3 4 U200A 1 + NJM4558 5 RP200 10K 4 1 2 C204 100p 5 6 3 - B 8 + - NJM4558 7 U200B MIC_OUT C 4 1N4148 R207 6. 8K R206 3. 9K C209 1uF/0805 C206 47p C 4. 7K R208 USB G1 MIC_OUT 3 4 5 1 2 6 VCC USB_DN USB_DP C210 47P C212 47P 1K R209 680 VCC USB_DN USB_DP -12V MIC VCC DATADATA+ GND GND GND 1 2 3 4 5 6 7 8 CN601 D D USB1. 1 E E 1 2 3 4 5 6-4 5 4 3 2 6-4 1 AV Board Electric Diagram for DVP5986K/XX -12V CE52 DAC_SL + R380 10k 10uF/16V C169 1000pF [3300pF] D R381 C168 R382 5. 1K [470R 1%] 2 3 31K [5. 1K 1%] 100pF [560pF] 4 C167 0. 1uF U27A NJM4558 OPA C170 10uF/16V 1 1 2 R384 100K [20K] R383 100R [1K] R385 SL Q38 BT3904 MUTE 470 AUDIO OUT(2. 0*9) +12V DAC_SL DAC_SR DAC_CN MUTE -12V DAC_SW 9 8 7 6 5 4 3 2 1 CN8 C171 NC [1000pF] C173 C172 NC [1000pF] NC [1000pF] C174 NC [1000pF] CE53 DAC_SR + R386 10k 10uF/16V C176 1000pF [3300pF] R388 5. 1K [470R 1%] 6 5 4 R387 31K [5. 1K 1%] C175 100pF [560pF] U27B NJM4558 OPA C177 10uF/16V 7 1 2 R390 100K [20K] C178 0. 1uF R391 MUTE BT3904 470 Q39 R389 100R [1K] SR C +12V -12V CE54 47uF/25V +12V + CE55 47uF/25V R392 31k [5. 1K 1%] C179 100PF [560pF] -12V C180 0. 1uF CE57 1 + 3 U28A NJM4558 OPA +12V 1000pF [3300pF] + CE56 DAC_CN + R393 10k R394 5. 1K [470R 1%] C181 2 R395 100R [1K] R397 R396 100k [20K] MUTE BT3904 470 Q40 CN 10uF/16V 10uF/16V CN9 SL SR CN SW 100pF C185 100pF C186 100pF C187 100pF C188 CE58 DAC_SW + R399 10k 10uF/16V C183 1000pF [3300pF] C184 0. 1uF 4 R400 5. 1K [470R 1%] 5 6 U28B CE59 7 + NJM4558 OPA +12V R402 100k [20K] MUTE BT3904 470 8 + R401 100R [1K] R403 Q41 1 2 3 4 5 6 AUDIO OUT B R398 31k [5. 1K 1%] C182 100PF [560pF] -12V SW 10uF/16V C167 D3 C168 D3 C169 D4 C170 D3 C171 C5 C172 C5 C173 C5 C174 C5 C175 C3 C176 C4 C178 C3 C179 C3 C180 C3 C181 B4 C182 B3 C183 D3 C184 B3 C185 B5 C186 B5 C187 B5 C188 B5 CE52 D4 CE53 C4 CE54 C5 CE55 C5 CE56 B4 CE57 B3 CE58 B4 CE59 B3 CN8 D5 CN9 B5 Q38 D2 Q39 C2 Q40 B2 Q41 B2 R380 D4 R381 D3 R382 D3 R383 D3 R384 D3 R385 D3 R386 C4 R387 C3 R388 C4 R389 C3 R390 C3 R391 C3 R392 C3 R393 B4 R394 B4 R395 B3 R396 B3 R397 B3 R398 B3 R399 B4 R400 B4 R401 B3 R402 B2 R403 B3 U27 C3 U27 D3 U28 C3 U28 D3 R396 B3 8 8 8 4 A 5 4 + + D C + B A 1 3 2 1 6-5 6-5 Switch Board Print-Layout (Bottom Side) for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX USB Board Print-Layout (Bottom Side) for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX AV Board Print-Layout (Bottom Side) for DVP5986K/XX 6-6 5 4 3 2 6-6 1 Power Board Electric Diagram for DVP5980(K)/XX, DVP5982/XX, DVP5986K/XX F1 T2AL/250ac D D1 1N4007 D4 1N4007 L1 750uH D 2 RV1 10K471 + TR1 NTC 10 D3 1N4007 D2 1N4007 C1 22uF/250V FB1 2. 2uH T1 5 D6 1N4148 + + D5 FR102(NU) C3 10uF/50V(NU) + C2 22uF/250V 1 + + CON1 AC INPUT R1 56k 1/4W C C5 R2 R3 222/400V 300K/1/4W 300K/1/4W 4 6 7 C4 47uF/25V CON2 8 7 6 5 4 3 2 1 -22V -12V GND +12V GND GND +5V +5V C 3 U1 FSDH321 D8 1N4007 9 D7 1N4148 8 D9 1N4007 2 12 11 D10 SR240 + C7 1000uF/16V R12 22(NU) C12 102/50V(NU) L2 6. 8uH 8 7 6 5 + C6 47uF/25V 8X2. 5 HEADER Drain Drain Drain Startup GND + C8 470uF/16V R7 11. 3k 1% 1 10 R5 12k 1% Vcc 1 2 3 B 4 CS FB B R11 22 + C9 10uF/50V C10 0. 1uF 4 1 U2 PC123X92 R8 2. 2k R9 10k C11 0. 1uF 3 2 R10 220 CY1 102/400Vac 3 1 U3 TL431 2 A * CAUTION : A THE PARTS MARKED WITH ARE IMPORTANT PARTS ON THE SAFETY. 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