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[. . . ] DVM PLUS IV
RDHHXG Series RDHRXG Series
Air Conditioner
installation manual
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E S F I P D G Ne Po Hu R DB98-33140A(3)
safety information
SAFETY INFORMATION
Before installing an air conditioner, please read this manual thoroughly to ensure that you know how to safely and efficiently install a new appliance.
DVM PLUS IV air conditioner uses R410A refrigerant. - When using R410A, moisture or foreign substances may affect the capacity and reliability of the product. Safety precautions must be taken when installing the refrigerant pipe. [. . . ] · seacabletubeandbushingtopreventacablefrombeingdamagedwhenpassing U through a knock-out hole.
Knock-out hole
installing the unit _23
installing the unit
REFRIGERANT PIPING WORKS
Connecting the outdoor unit pipe
HeatPump Connectionfromfrontside Connectionfrombottomatthe left/rightside
· irst, removethecoverfromunit. F · eparatetheknock-outholeatthe S · eparatetheknock-outholetouse. S bottom side of the unit and install If the hole is open, small animals such as the pipe. squirrels and rats may get into the unit · fterinstallingandinsulatingthepipe, A Workingprocess through the hole and the unit may be close up the remaining gap. remain open, small animals such as rats · ixthepipecoverofbottomsideandfix and squirrels may get inside the unit and F the pipe cover of upper side thereafter. cause damage to the unit.
Single installation
Gas side pipe
Liquid side pipe
Gas side pipe
Liquid side pipe
Combination installation
Gas side pipe
Oil balancing valve Liquid side pipe
Gas side pipe
Oil balancing valve Liquid side pipe
24_ installing the unit
HeatRecovery
Connectionfromfrontside
Connectionfrombottomatthe left/rightside
Single installation
Gas pipe Liquid pipe
Oil balancing valve High pressure gas pipe
Gas pipe Liquid pipe
Oil balancing valve High pressure gas pipe
ENGLISH
Gas pipe
Gas pipe Oil balancing valve High pressure gas pipe Liquid pipe
Oil balancing pipe Oil balancing valve High pressure gas pipe
Combination installation
Liquid pipe Oil balance pipe
Caution for connecting the pipe
CAUTION
· hen connecting the pipe to the unit, the unit may get W damaged by a welding fire and a flame. Use a flame proofing cloth to protect the unit from a welding fire or flame. Ambient air temperature sensor for detecting outside temperature is located on the left side of the welding part. Make sure not to damage the temperature sensor when welding it. · he O-ring and Teflon packing inside service valve may get T damaged by a welding fire. Wrap the bottom side of the service valve with a wet cloth and weld it as shown above. Make sure not to interrupt the welding with the drops of the wet cloth. · he connecting pipes of liquid side and gas side should not T contact each other. Vibration may cause a damage to the pipes.
Service valve Filling port
Wet towel
Temperature sensor
installing the unit _25
installing the unit
REFRIGERANT PIPING WORKS
Piping works among outdoor units
· The additional branch joints are needed for module installation of the outdoor units. · When outdoor units are installed in module, there is no designation of outdoor unit's location according to capacity. · The connected piping should be positioned at the same level with pipe cover hole or lower. Note the changes of DVM PLUS III, IV by comparing to DVM PLUS II Cautions Correctpipingwork Wrongpipingwork
The refrigerant piping should be the same level or lower than connecting position of piping to outdoor units.
Piping work should be run with side direction for better uniform distribution of refrigerant and oil like next diagram.
Outdoor joint kits should be installed in a horizontal direction, even it is a low pressure pipe.
Horizontal length = over 100mm
Minimum 100mm
When the piping length between outdoor and branch joints is 2m or more, a vertical trap has to be installed like right diagram.
200~300mm Less than 1m 2m or over 2m or over
26_ installing the unit
The examples of the refrigerant pipe installation
HeatPumpmodel ExampleofpipinglayoutsforDVMPLUSIV
ENGLISH
Using Y- joint
Using Header joint
Do not use Y-joint between Header joint and indoor units.
HeatRecoverymodel Exampleofpipinglayouts
MCU
MCU MCU
Using Y- joint
MCU
MCU
MCU
installing the unit _27
installing the unit
REFRIGERANT PIPING WORKS
Piping examples
HeatPumpmodel BranchwithY-joint
One outdoor unit installed
b a h c i d j e k l f g m p a n b c d e f g h i
BranchwithYandHeaderjoint
BranchwithHeaderjoint
F
G
Multiple outdoor units installed
b a h
c i
d j
e k l
f
F
g m
G n
p
Items
Piping (Equivalent piping) Max. piping length Outdoor ~ Indoor unit Total piping 1000m below Branch with Y-joint 200m below (220m below)
Examples
Branch with Y-joint and Header joint Branch with header joint Branch with Y-joint Branch with Y-joint and Header joint Branch with Header joint r 10, s 10, t 10m r 13, s 13, t 13m H1 110m/40m H2 15m H3 5m b+c+d+e+f+g+p 45m, i 45m It needs to satisfy required conditions a+b+c+d+e+f+g+p 200m (220m) a+i+k 200m (220m) a+b+h 200m (220m) a+i 200m (220m) a+b+c+d+e+f+g+p+h+i+j+k+l+m+n 1000m a+b+c+d+e+f+g+p+h+i+j+k 1000m a+b+c+d+e+f+g+p+h+i 1000m
Remarks
Equivalent pipe length Y-joint : 0. 5m, Header : 1m
Outdoor ~ Outdoor unit
Piping Equivalent piping
10m below 13m below 110m / 40m*2) 15m below 15m below 45m below 90m below *1)
Level difference
Outdoor ~ Piping Indoor unit Indoor ~ Indoor Piping unit Outdoor ~ Piping Outdoor unit
The first branch Allowable ~ length after Piping the farthest branch indoor unit
Only apply to DVM PLUS IV (DVM PLUS IV HR exclusion)
Distributionkit
From distribution kit to indoor unit Allowable From distribution kit to indoor unit 3m
Model
MEV-A13SA / MEV-A16SA ( For 1 indoor unit) MXD-A13K116A / MXD-A13K200A / MXD-A16K200A / MXD-A22K200A ( For 2 indoor units) 20m MXD-A13K216A / MXD-A13K300A / MXD-A16K213A / MXD-A16K300A ( For 3 indoor units)
Remarks
For wall-mounted & ceiling indoor unit
*1) Required condition
Requiredcondition
The first branch joint ~ If the sum of pipe length (b+c+d+e+f+g+p) is over 45m, (but not exceed : 90m) the farthest indoor unit Increase pipe size of b, c, d, e, f, g. (b, c, d, e, f, g : pipe 1 size up) If main pipe size is not increased, a+bx2+cx2+dx2+ex2+fx2+gx2+h+i+j+k+l+m+n+p 1000m Total pipe length size If main pipe size is increased, ax2+bx2+cx2+dx2+ex2+fx2+gx2+h+i+j+k+l+m+n+p 1000m Each Y-joint ~ h, i, j, . . . p 45m each indoor The difference between the distance of the outdoor unit to the farthest indoor Between indoor unit and the distance of the outdoor unit to the nearest indoor unit 45m units (a+b+c+d+e+f+g+p) - (a+h) 45m
Example
28_ installing the unit
*2) As an outdoor unit is located in a lower position than indoor unit, level difference is 40m. If outdoor unit is located in a higher position than indoor unit, level difference is 110m or under. (If the level difference is higher than 50m, make a decision simulating by PDM kit installation Guide software whether the PDM kit should be installed or not. ) *PDM kit: Pressure Drop Modulation kit The refrigerant amount of the system must be less than 100kg.
HeatRecoverymodel BranchwithY-joint
Using MCU only
ENGLISH
MCU
Using Y- joint and MCU
MCU
Items
Piping (Equivalent piping) Max. piping length Outdoor ~ Outdoor unit 200m below (220m below) Using MCU only
Examples
a+b+c+d+e+f+g 200m (220m) a+g+m 200m (220m) a+b+c+d+e+f+g 1000m a+b+c+d+e+f+g+p+h+i+j+k+m 1000m
Remarks
Equivalent pipe length. [. . . ] Turn the circuit breaker(3 phases and 1 phase) on 4 hours before initial operation so that the crank case heater can be heated. Check the power supply between the outdoor unit and the cabinet panel. · heckthe3phasepowerofthecompressor{L1(Red), L2(White), L3(Black)}bythe C 3 phase tester. · heckthe220Vpowerwiththevoltagemeter. [. . . ]
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