User manual SATAKE RMGS 844

[. . . ] INSTRUCTION MANUAL OPTICAL SORTER 4# RMGS 2845648441404AMS/BM/DMS/AIS/BI/DIS Type: RMGS1404 0901-27A Introduction This machine is a Optical Sorter of the chute system which adopts a highly-sensitive camera and can sort out an accepted grain and a rejected grain with the delicate difference of hue and tone with sufficient accuracy. In order to fully demonstrate the function and performance of this machine, and also in order to use regularly for a long time, read this instruction manual throughly. The outline about this instruction manual is explained below. For Safety Make sure to read this instruction manual prior to operation, maintenance and inspection. P. 1 Name and Function of Each Part Understand the name and function of each part well and operate them. Touch screen Micro mist separator Regulator Air filter P. 5 Dust-collecting equipment Chute Wiper Suction filter Material tank Feeder Fluorescent lamp NIR camera Halogen lamp Fluorescent lamp CCD camera Mechanism of Machine The materials thrown in from the material tank are sent out with a feeder, and are supplied to a chute. The materials which the flow was stabilized with the chute were given up by the optical section are checked with the upper and lower cameras, and what was distinguished from rejected grains is flown by the air from an air nozzle at a reject outlet. Adoption of a highly-sensitive camera and a stabilized supply realize high-precision sorting. Explanation of Operating Method and Work Procedure Full explanation of procedure and order of operating methods. P. 74 Main menu Operation Monitor Screen · · · · · Sub menu Touch "OPERATION/STOP" and the operation starts with selected setting. [. . . ] Never cancel the alarm monitor function except when discharging rice during a fault occurrence. Fig. 4-26 Alarm Cancel 52 4. 12 Operation Log Screen (User Level 2 and 3) Touch the "Operation Log" icon on the sub menu for "Maintenance" to display the [Operation Log screen]. If there are more than 600 entries, older logs will be cleared. EXPLANATION OF TOUCH PANEL Fig. 4-27 Operation Log Screen 4. 13 Alarm Log Screen (User Level 2 and 3) Touch the "Alarm Log" icon on the sub menu for "Maintenance" to display the [Alarm Log screen]. If there are more than 600 entries, older logs will be cleared. Fig. 4-28 Alarm Log Screen 53 4. 14 Remaining Time, Date/Time Screen (User Level 2 and 3) Touch the "Remaining Time, Date/Time" icon on the sub menu for "Maintenance" to display the [Remaining Time, Date/Time screen]. On this screen, the following items can be confirmed and changed. Fig. 4-29 Remaining Screen Name Cumulative Operation Time Fluorescent Lamp (Warning) It can not be reset. Function The cumulative operation time of this machine is displayed. Remaining lifetime for fluorescent lamp is displayed. After replacing fluorescent lamps, touch the "Reset" button to restart the timer. * It starts counting down from 3, 000 Hrs. Fluorescent Lamp (Stop) An alarm signal of "exchange time of lamp" is displayed 200 Hrs after the remaining lifetime for the fluorescent lamp reaches 0 Hrs. This setting can not be changed. Halogen Remaining lifetime for halogen lamp is displayed. After replacing halogen lamps, touch the "Reset" button to restart the timer. * It starts counting down from 3, 000 Hrs. Air Filter Remaining lifetime for air filter is displayed. When the remaining lifetime reaches 0 Hrs, an alarm is displayed on the "Alarm Monitor". After replacing air filters, touch the "Reset" button to restart the timer. * It starts counting down from 3, 000 Hrs. Date/Time Setting *User level 2 and 3 Time is displayed. Date/time can be changed. * 54 4. 15 Ejector Remaining Time Screen (User Level 2 and 3) Touch the "Ejector Remaining Time" icon on the sub menu for "Maintenance" to display the [Ejector Remaining Time screen]. On this screen, accumulated ejector count can be confirmed. Accumulated ejector count Accumulated ejector count monitor Reset Chute No. All reset Ejector No. EXPLANATION OF TOUCH PANEL Fig. 4-30 Ejector Remaining Time Screen Name Accumulated Ejector Count Accumulated Ejector Count Monitor Chute No. Ejector No. Function Selected accumulated ejector count is displayed. All accumulated ejector counts (28 ejectors) for selected chute are displayed on the monitor. Sets the chute for which the accumulated count is displayed. Sets the ejector for which the accumulated count is displayed. [. . . ] · Check if the connector of the feeder PCB is disconnected. · Ejector keeps blowing · Check if CCD/NIR sensors, Signal Processing PCB or their cables without flow of rice. · Check if the ejector is clogged. · Check if air is being supplied. [. . . ]