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[. . . ] DD40 Introduction
To the owner or user: The service manual you are reading is intended to provide you and the maintenance or service technician with the information needed to install, start up, clean and service this ice system. The DD40 is an ice bank with 6 electric post mix soda valves.
Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2 Soda Line Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ] Slowly loosen CO2 regulator assembly Dispensing carbonated water only. On two coupling nut allowing CO2 pressure to of the valves there is a separate lever for escape, then remove regulator assembly dispensing water only. valve, actuating this lever will cause the 3. Unfasten safety chain and remove valve to dispense carbonated water only. there is a non-carbonated valve, activating ////////////////////////////WARNING///////////////////////// it will dispense plain water. To avoid personal injury and/or property damage, always secure CO2 cylinder with a safety chain to prevent it from falling over. Should the valve become accidentally damaged or broken off, CO2 cylinder can cause serious personal injury. ///////////////////////////////////////////////////////////////////// 4. Position CO2 cylinder and secure with safety chain. Make sure gasket is in place inside CO2 regulator coupling nut, then install regulator on CO2 cylinder. Open (counterclockwise) CO2 cylinder valve slightly to allow lines to slowly fill with gas, then open valve fully to back seat valve. (Back seating valve prevents leakage around valve shaft. ) 7. Make sure that the CO2 cylinder primary regulator assembly 1800 psi gauge is not in the shaded ("change CO2 cylinder") portion of the dial. If so, CO2 cylinder is almost empty, and must be replaced. Sufficient syrup supply in all syrup tanks. Make sure drip tray and grill are clean. Make sure soda valve nozzles are clean.
VALVES WITH "WATER ONLY" LEVERS
Replenishing Syrup Supply. Remove CO2 disconnect (grey) and syrup disconnect (black) from empty syrup tank, then remove tank. Place full syrup tank in position, then connect CO2 disconnect (grey) and syrup disconnect (black) to full syrup tank. Sanitize applicable syrup system as instructed, then install full tank of new flavor syrup.
February, 1988 Page 7
DD40
FOR THE OPERATOR Cleaning and sanitizing 1. Wash out sink, and then rinse with warm water allowing water to run down the drain. Wash the grill, then rinse with clean water. [. . . ] BRAIDED TUBING INSTALLATION When installing the braided tubing using the kit KINSDD, note that the kit contains two types of clamps; oetiker an ferrule. If using the oetiker clamps, a pincer specifically designed for this is recommended.
KETIKER PINCER
4. Turn off CO2, and at a working valve, dispense until syrup/water stops. At the valve to be removed: Remove two screws, pull valve cover up and off Move metal lever found in valve up. [. . . ]
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