User manual SIMINOR S524 SCHEMATIC

[. . . ] reduction •  eavy-duty air filters, STRATA 1 with automatic dust H evacuation Hydraulic Shovel—S524/S524 FS 7 955 mm (26 ft 1 in) 7 700 mm (25 ft 3 in) 8 730 mm (26 ft 7 in) 7 000 mm (23 ft) 7 600 mm (24 ft 11 in) 8 770 mm (28 ft 9 in) 6 460 mm (21 ft 3 in) 2 500 mm (8 ft 2 in) 2 790 mm (9 ft 2 in) 1 120 mm (3 ft 8 in) 1 400 mm (4 ft 7 in) 7 000 mm (23 ft ) 7 090 mm (23 ft 3 in) 9 230 mm (30 ft 3 in) General Data Operating Weight Face Shovel Backhoe Engine Output SAE J 1995 Cat® 3512C Cummins® QSK45 Standard Bucket Capacity Face Shovel (SAE 2:1) Backhoe (SAE 1:1) Operating Weight 562 tonnes 20 tons 6 565 tonnes 622 tons 2 240 kW 3, 000 HP 2 240 kW 3, 000 HP 34. 0 m3 44. 5 yd3 34. 0 m3 44. 5 yd3 Shovel Standard track pads 1 400 mm (4 ft 7 in) Operating weight 562 300 kg (1, 247, 580 lb) Ground Pressure 25. 2 N/cm2 (36. 4 psi) Additional track pads available on request Backhoe Standard track pads 1 400 mm (4 ft 7 in) Operating weight 564 500 kg (1, 244, 500 lb) Ground Pressure 25. 3 N/cm2 (36. 6 psi) Additional track pads available on request Features • TriPower shovel attachment • Independent oil-cooling system • Spacious walk-through machine house • 5-circuit hydraulic system • Electronic-hydraulic servo control • Board Control System (BCS) • Torque control in closed-loop swing circuit • Automatic central lubrication system • Xenon working light Hydraulic Shovel—S524/S524 FS Version 2 - Cummins® QSK45 Tier 1 Make and model 2 x Cummins QSK45 Total rated net power ISO 3 046/1 2 240 kW (3 000 HP) 1, 800 min-1 Total rated net power SAE J1349 2 240 kW (3, 000 HP) 1 800 min-1 Total rated gross power SAE J1995 2 240 kW (3, 000 HP) 1 800 min-1 No. of cylinders (each engine) 12 Bore 159 mm (6. 25 in) Stroke 190 mm (7. 48 in) Displacement 45 l (2, 746 in³) Aspiration Turbocharged and aftercooled Max. altitude without deration 4 267 m (14, 000 ft) a. s. l. [. . . ] altitude without deration 4 267 m (14, 000 ft) a. s. l. Alternators 2 x 175 A Undercarriage Travel speeds 1st stage Max. 1. 4 km/h (0. 87 mph) (2 stage) 2nd stage Max. tractive force 2 956 kN (301 t = 664, 300 lb) Gradability of travel drives Max. 52 % Track pads (each side) 42 Bottom rollers (each side) 7 Support rollers (each side) 2 plus a skid plate in between Travel drives (each side) 1 planetary transmission with 2 two-stage axial piston motors Parking brakes Wet multiple-disc brake, spring applied/ hydraulically released •  ast double-grouser combined pad links with bushings C connected by hardened full floating pins •  ll running surfaces of sprockets, idlers, rollers and pad links, A as well as teeth contact areas of sprocket and pad links, are hardened •  ully hydraulic, self-adjusting track tensioning system with F membrane accumulator •  utomatic hydraulic retarder valve to prevent over-speed on A downhill travel • Acoustic travel alarm Hydraulic System with Pump Managing System Main pumps 4 x swash plate double pumps Max. oil flow 4 x 1 300 l/min (4 x 343 US gal/min) Max. pressure, attachment 32 MPa = 320 bar (4, 640 psi) Max. pressure, travel 37 MPa = 370 bar (5, 370 psi) Swing pumps 4 x reversible swash plate pumps Max. Catwalks and other parts Air filters, mufflers Grease container with pump Retractable ladder (on pallet) Emergency ladder (on pallet) Barrels (hydraulic oil) 3 300 mm (10 ft 10 in) 4 960 mm (16 ft 3 in) 1 700 mm (5 ft 7 in) 5 570 mm (18 ft 3 in) 2 500 mm (8 ft 2 in) 2 500 mm (8 ft 2 in) 3 600 mm (11 ft 10 in) 2 100 mm (6 ft 11 in) 1 660 mm (5 ft 5 in) 1 770 mm (5 ft 10 in) 1 780 mm (5 ft 10 in) 1 050 kg (2, 310 lb) 740 kg (2, 510 lb) 1 620 kg (3, 570 lb) 3 400 kg (7, 500 lb) 5 100 mm (16 ft 9 in) 1 100 mm (3 ft 7 in) 900 mm (2 ft 11 in) Barrels (engine oil; antifreeze; grease) 1 300 mm (4 ft 3 in) 2 090 mm (6 ft 10 in) 1 270 mm (4 ft 2 in) 1 270 mm (4 ft 2 in) 500 kg (1, 100 lb) 1 300 mm (4 ft 3 in) 1 900 kg (4, 190 lb) 1 700 kg (3, 750 lb) Above values are approximate. Details may vary depending on scope of supply and destination. Exact data subject to selected machine configuration and final packing list. Height Hydraulic Shovel—S524/S524 FS TriPower Shovel Attachment 3 200 mm (10 ft 6 in) 3 200 mm (10 ft 6 in) 4 070 mm (13 ft 4 in) 4 070 mm (13 ft 4 in) 3 200 mm (10 ft 6 in) Boom with TriPower linkages and rods Width 3 050 mm (10 ft) Gross weight 40 000 kg (88, 180 lb) 9 000 mm (29 ft 6 in) 9 000 mm (29 ft 6 in) 9 000 mm (29 ft 6 in) 4 700 mm (15 ft 5 in) 4 700 mm (15 ft 5 in) 4 700 mm (15 ft 5 in) 800 mm (2 ft 7 in) 800 mm (2 ft 7 in) 2 Bundles with 1 boom cylinder each Width 500 mm (1 ft 8 in) Gross weight 4 140 kg (9, 130 lb) 5 100 mm (16 ft 9 in) 5 100 mm (16 ft 9 in) 5 100 mm (16 ft 9 in) 4 070 mm (13 ft 4 in) Face shovel incl. pin for stick Capacity (2:1) Width Gross Weight 3 3 34. 0m (44. 5 yd ) 5 700 mm (18 ft 8 in) 51 600 kg (113, 760 lb) 800 mm (2 ft 7 in) 4 550 m 3 200 mm (10 ft mm 3 200 6 in) (10 ft 6 in) 3 200 mm (10 ft 6 in) 9 000000 mm (29 ft 6 in) 9 mm (29 ft 6 in) 11 500 mm (37 ft 9 in) 11 500 mm (37 ft 9 in) 6 100100 mm (20 ft) 6 mm (20 ft) 11 500 mm (37 ft 9 in) 2 350 mm (7 ft 9 in) 3 200 (10 ft 6 in) Stick Width 2 300 mm (7 ft 7 in) Gross weight 16 300 kg (35, 930 lb) 2 350 mm 2(7 ft 9mm 350 in) (7 200 in) ft 6 in) 3 ft 9 (10 3 200 (10 ft 6 in) 7 25 9 000 mm (29 ft 6 in) 6 100 mm (20 ft) Height Height 3 850 mm (12 ft 8 in) Height 4 070 mm (13 ft 4 in) Crates with value block, catwalks, railings and other parts Length Width Height Gross weight 4 000 mm 2 250 mm 1 950 mm 6 000 kg (13 ft 1 in) (7 ft 5 in) (6 ft 5 in) (13, 230 lb) 4 270 mm 1 900 mm 1 700 mm 3 260 kg (14 ft) (6 ft 3 in) (5 ft 47 4 700 mm (155 ft 5(7, 190 lb) in) 700 mm (15 ft in) in) 4 070 mm (13 ft 4 in) 4 070 mm (13 ft 4 in) 4 700 mm (15 ft 5 in) 800800 mmft(2 ft 7 in) mm (2 7 in) 5 100100 mm (16 ft 9 in) 5 mm (16 ft 9 in) 800 mm ft 7 2 Bundles with 2 stick cylinders and 2 bucket cylinders(2ea. in) Width 1 200 mm (3 ft 11 in) Gross weight 5 200 kg (11, 460 lb) 5 100 mm (16 ft 9 in) 3 850 mm (12 ft 8 in) Length Length 4 750 mm (15 ft 7 in) 4 750 mm (15 ft 7 in) Length mm (15 ft 7 in) 4 750 850 mm (2 ft 9 in) 850 mm (2 800 in) ft(2 ft 7 in) 800 ft 9 mm 7 in) mm (2 6 250 mm (20 ft 6 in) 6 250 mm (20 ft 4 550550 mm (14 ft in) in) 6 in) mm (14 ft 11 11 4 6 250 mm (20 ft 6 in) 4 550 mm (14 ft 11 in) 850 mm (2 ft 9 in) 800 mm (2 ft 7 in) 3 850 mm (12 ft 8 in) 5 200 m 11 500500 mm (37 ft 9 in) 11 mm (37 ft 9 in) 7 250250 mm (23 ft 9 in) 7 mm (23 ft 9 in) 50 mm (9 ft 4 in) 200 (10 ft 6 in) Above values are approximate. Details may vary depending on scope of supply and destination. Exact data subject to selected machine configuration and final packing list. 2 850 mm (9 ft 4 in) 2 850 mm (9 ft 4 in) 3 200 (10 ft 6 in) 3 200 (10 ft 6 in) 5 100 mm (16 ft 9 in) 4 700 mm (15 ft 5 in) 45 Hydraulic Shovel—S524/S524 FS Backhoe Attachment 3 200 mm (10 ft 6 in) 800 mm (2 ft 7 in) 5 100 mm (16 ft 9 in) 4 550 mm (14 ft 11 in) 800 mm (2 ft 7 in) 5 100 mm (16 ft 9 in) 3 200 (10 ft 6(7 ft in) 3 200 (10 ft 6 in) 2 350 mm 9 in) Monoboom with main valve block Width 5 000 mm (16 ft 5 in) Gross weight 42 800 kg (94, 360 lb) 4 55 3 200 (10 ft 6 in) 9 000 mm (29 ft 6 in) 611 500 mm(20 ft 9 in) 100 mm (37 ft) 11 500 mm (37 ft 9 in) 7 7 250 mm (23 ft 9 in) 2 350 mm 3 850 mm (12 ft 8 in) (7 ft 9 in) 3 200 mm (10 ft 6 in) 11 500 mm (37 ft 9 in) 3 850 mm (12 ft 8 in) 7 4 070 mm (13 ft 4 in) 4 750 mm (15 ft 7 in) 2 350 mm (7 ft 9 in) Length 4 750 mm (15 ft 7 in) 3 850 mm (12 ft 8 in) Backhoe bucket incl. pins for stick and linkage Capacity (2:1) Width Gross Weight 3 3 34m (44. 5 yd ) 4 750 mm (15 ft 7 in) 36 000 kg (79, 370 lb) 9 000 mm (29 ft 6 in) 4 070 mm (13 ft 4 in) Height 6 100 mm (20 ft) Length 4 700 mm (15 ft 5 in) 3 200 mm (10 ft 6 in) 4 750 mm (15 ft 7 in) 6 100 mm (20 ft) Length mm (2 ft 9 in) 850 9 000 mm (29 ft 6 in) 850 mm (2 ft 9 in) 4 700 mm (15 ft 5 in) Height 4 070 mm (13 ft 4 in) 5 100 mm (16 ft 9 in) 4 550 mm (14 ft 11 in) Length 4 700 mm (15 ft 5 in) Height 2 pallets with 1 boom cylinder each 5 (16 ft 9 in) Width 800 mm (2 ft 7 in)100 mmGross weight 6 700 kg (14, 770 lb) mm (2 ft 7 in) 800 800 mm (2 ft 7 in) 6 250 mm (20 ft 6 in) 6 250 mm (20 ft 6 in) 5 200 mm (17 ft 1 in) 5 20 800 mm (2 ft 7 in) 850 mm (2 ft 9 in) 4 550 mm (14 ft 11 in) 6 250 mm (20 ft 6 in) 800 mm (2 ft 7 in) 5 200 2 850 mm (9 ft 4 in) Height 3 200 (10 ft 6 in) Stick with linkage and bucket cylinder 5 100 mm (16 ft 9 in) Width 2 359 mm (7 ft 9 in) Gross weight 28 800 kg (65, 490 lb) 11 500 mm (37 ft 9 in) 800 mm (2 ft 7 in) 800 mm (2 ft 7 in) 4 550 mm (14 ft 11 in) 7 250 mm (23 ft 9 in) 11 500 mm (37 ft 9 in) 7 250 mm (23 ft 9 in) 3 850 mm (12 ft 8 in) 6 250 mm (20 ft 6 in) 5 200 mm (17 ft 1 in) 4 750 mm (15 ft 7 in) Length 850 mm (2 ft 9 in) 2 pallets with 1 stick cylinder each 850 mm (2 ft 9 in) Width 800 mm (2 ft 7 in) Gross weight 4 200in)kg (9, 260 lb) 6 250 mm (20 ft 6 6 250 mm (20 ft 6 in) 5 200 mm (17 ft 1 in) 930 mm (3 ft 1 in) 5 200 mm (17 ft 1 in) Above values are approximate. Details may vary depending on scope of supply and destination. [. . . ] Exact data subject to selected machine configuration and final packing list. 2 850 mm (9 ft 4 in) 2 850 mm (9 ft 4 in) 3 200 (10 ft 6 in) 3 200 (10 ft 6 in) 5 100 mm (16 ft 9 in) 4 700 mm (15 ft 5 in) 45 Hydraulic Shovel—S524/S524 FS Backhoe Attachment 3 200 mm (10 ft 6 in) 800 mm (2 ft 7 in) 5 100 mm (16 ft 9 in) 4 550 mm (14 ft 11 in) 800 mm (2 ft 7 in) 5 100 mm (16 ft 9 in) 3 200 (10 ft 6(7 ft in) 3 200 (10 ft 6 in) 2 350 mm 9 in) Monoboom with main valve block Width 5 000 mm (16 ft 5 in) Gross weight 42 800 kg (94, 360 lb) 4 55 3 200 (10 ft 6 in) 9 000 mm (29 ft 6 in) 611 500 mm(20 ft 9 in) 100 mm (37 ft) 11 500 mm (37 ft 9 in) 7 7 250 mm (23 ft 9 in) 2 350 mm 3 850 mm (12 ft 8 in) (7 ft 9 in) 3 200 mm (10 ft 6 in) 11 500 mm (37 ft 9 in) 3 850 mm (12 ft 8 in) 7 4 070 mm (13 ft 4 in) 4 750 mm (15 ft 7 in) 2 350 mm (7 ft 9 in) Length 4 750 mm (15 ft 7 in) 3 850 mm (12 ft 8 in) Backhoe bucket incl. pins for stick and linkage Capacity (2:1) Width Gross Weight 3 3 34m (44. 5 yd ) 4 750 mm (15 ft 7 in) 36 000 kg (79, 370 lb) 9 000 mm (29 ft 6 in) 4 070 mm (13 ft 4 in) Height 6 100 mm (20 ft) Length 4 700 mm (15 ft 5 in) 3 200 mm (10 ft 6 in) 4 750 mm (15 ft 7 in) 6 100 mm (20 ft) Length mm (2 ft 9 in) 850 9 000 mm (29 ft 6 in) 850 mm (2 ft 9 in) 4 700 mm (15 ft 5 in) Height 4 070 mm (13 ft 4 in) 5 100 mm (16 ft 9 in) 4 550 mm (14 ft 11 in) Length 4 700 mm (15 ft 5 in) Height 2 pallets with 1 boom cylinder each 5 (16 ft 9 in) Width 800 mm (2 ft 7 in)100 mmGross weight 6 700 kg (14, 770 lb) mm (2 ft 7 in) 800 800 mm (2 ft 7 in) 6 250 mm (20 ft 6 in) 6 250 mm (20 ft 6 in) 5 200 mm (17 ft 1 in) 5 20 800 mm (2 ft 7 in) 850 mm (2 ft 9 in) 4 550 mm (14 ft 11 in) 6 250 mm (20 ft 6 in) 800 mm (2 ft 7 in) 5 200 2 850 mm (9 ft 4 in) Height 3 200 (10 ft 6 in) Stick with linkage and bucket cylinder 5 100 mm (16 ft 9 in) Width 2 359 mm (7 ft 9 in) Gross weight 28 800 kg (65, 490 lb) 11 500 mm (37 ft 9 in) 800 mm (2 ft 7 in) 800 mm (2 ft 7 in) 4 550 mm (14 ft 11 in) 7 250 mm (23 ft 9 in) 11 500 mm (37 ft 9 in) 7 250 mm (23 ft 9 in) 3 850 mm (12 ft 8 in) 6 250 mm (20 ft 6 in) 5 200 mm (17 ft 1 in) 4 750 mm (15 ft 7 in) Length 850 mm (2 ft 9 in) 2 pallets with 1 stick cylinder each 850 mm (2 ft 9 in) Width 800 mm (2 ft 7 in) Gross weight 4 200in)kg (9, 260 lb) 6 250 mm (20 ft 6 6 250 mm (20 ft 6 in) 5 200 mm (17 ft 1 in) 930 mm (3 ft 1 in) 5 200 mm (17 ft 1 in) Above values are approximate. Details may vary depending on scope of supply and destination. [. . . ]