User manual SMEG S45VCX2

[. . . ] We make all possible efforts to keep these instructions free of errors and complete. If you note any errors or unclear points please advise us. GB 2 9. 696. 037 ENGLISH S45VCX2 Before Starting 3 Guide to these Operating Instructions This chapter contains information on the functions of the machine and instructions for handling and installation. Before Starting BE SURE TO READ! Basic Functions Adjustment and operation of the machine are explained here. Troubleshooting and Maintenance Instructions for finding causes of malfunctions and eliminating them. This chapter includes information on the required maintenance, parts subject to wear and replacement parts. Technical Data Shows the interrelationship between various item numbers, the circuit and diagram plans and machine specifications. Intended Use The S45VCX2 machine is intended for commercial and industrial applications and should be used only for the intended purpose. [. . . ] The S45VCX2 machine is a sealing machine for sealing sterilization packages consisting of paper, paper laminate foil or Tyvek foil. !It is not suitable for sealing pure polyethylene foils, soft PVC foils, hard PVC foils, polyamide foils or polypropylene foils. The machine capacity depends on the characteristics of the sealing material used. 9. 696. 037 GB 3 ENGLISH S45VCX2 Before Starting 3 Set-Up and Function Power switch Power fuse Power connection Adjustable for the user manual Peel edge adjustment 5 - 30 mm Display Input and function keys Sealing and Printing Operation Sequence 1. After inserting the sterilization package switch on transport. The sterilization package is then transported and the area of the sealing seam is heated to the sealing temperature set on the upper and lower heating dies. The hot seam is pressed together by the sealing roller sealing it. The printing operation is activated and the activated print data is printed onto the sealed package. The finished sterilization package is transported to the discharge side. If more packages to be sealed are not fed in the transport mechanism shuts off after approx. 30 s. GB 4 9. 696. 037 ENGLISH S45VCX2 Before Starting 3 General safety instructions I The device must not be installed or operated by persons under 14 years of age. If temperature limiter trips again always have machine checked Replace temperature sensor Check heating cartridges, replace if necessary Replace control board Replace light barrier Machine cannot be switched on No data on display Power cable defective Power fuse Control board Display board Nominal temperature too low Temperature limitation active Machine does not heat up Temperature sensor Heating cartridge Control board Motor sensor Front flap not closed No transport Close front flap Front flap - sensor Transport belt Damaged No transport Motor Control board Replace front flap sensor Replace transport belt Check belt tension Replace motor Replace control board 9. 696. 037 GB 13 ENGLISH S45VCX2 Troubleshooting and Maintenance 5 Troubleshooting Chart Malfunction Possible cause Transport belt guide Remedy Replace PTFE belt on guide die Material feed not uniform or Transport belt loud running noise Damaged No transport Motor Temperature too low Replace transport belt Check belt tension Replace motor Increase temperature Readjust pressure of sealing roller or replace sealing roller Seal does not hold Pressure too low Sealing seam distorted Paper side of package discolored or side fold shrunk No imprint or imprint incomplete Pressure too high Temperature too high Programming Start of print not correctly adjusted Loosen upper guide die and readjust downward Reduce temperature Reprogram start of print Ink ribbon Printer head Control board Imprint too weak Ink ribbon Print head Paper hold-down Keyboard does not work Keyboard Ink ribbon not correctly installed Replace ink ribbon Replace print head Replace control board Replace ink ribbon. Readjust print head. Replace pressure spring for paper hold-down Check keyboard connector for good contact. Replace control board Display board Control board GB 14 9. 696. 037 ENGLISH S45VCX2 Troubleshooting and Maintenance 5 Maintenance Chart As all technical equipment your equipment is also subject to technical wear. In order to ensure that your machine is always ready for use it should be serviced at least once annually by a trained technician. Check Replace PTFE strip for guide die PTFE strip for sealing die Adjust Measure Sealing temperature between sealing die Maintenance chart Ink ribbon Pressure roller Toothed belt Sealing die interval At least every 3 months Depending on use, at least once annualy Parts Service F Simply order parts by fax: l Please copy the following pages according to the parts required. Page 17: Parts required for maintenance and wear Page 18: Replacement parts l Enter machine number. l Enter machine model l Enter name, address, fax number and order number. l Mark items required l Enter quantity required. l Open housing l Remove mounting screws Œ for upper guide rail and remove guide rail. Œ l Remove pressure spring • l Disconnect electrical connections for heating die l Unscrew mounting srew • and remove spacer l Remove top or bottom heating die l Unscrew mounting screw ‘ and detach PTFE strip Œ l Remove backing foil on new PTFE strip and glue newe PTFE strip on straight and without wrinkels l Fasten PTFE strip with screw ‘ l Install heating die l Insert spacer and fasten with mounting screws • • l Reconnect electrical connections to heating die l Install pressure spring • • ‘ Œ l Install guide rails. ‘ FWhen installing the upper guide rail before fastening , push the die down so that the interval between the srew head and rail is 1mm on both sides. This ensures the correct contact pressure for the guide rail Distance between screw head and rail = 1mm l Close housing 9. 696. 037 GB 21 ENGLISH S45VCX2 Troubleshooting and Maintenance 5 Maintenance Information Replacing pressure roller !Please use only genuine replacement parts. l Switch off machine and DISCONNET POWER PLUG ! [. . . ] Please use only genuine replacement parts. l Switch off machine and DISCONNET POWER PLUG !l Open housing l Remove mounting screws Œ for upper guide rail and remove guide rail. l Loosen mounting screw Ž and pull pressure roller completely out of holder l Detach snap ring • and remove pressure roller l Install new pressure roller and fasten with snap ring • l Position complete pressure roller in holder, center in relation to bottom roller and tighten mounting screw Ž Ž Œ Œ Œ • l Install guide rail FWhen installing the upper guide rail before fastening, push the die down so that the interval between the screw head and rail is 1 mm on both sides. This ensures the correct contact pressure for the guide rail. Distance between screw head and rail = 1 mm l Close housing GB 22 9. 696. 037 ENGLISH S45VCX2 Troubleshooting and Maintenance 5 Calibration After replacing the temperature sensor or heating elements it is necessary to calibrate the temperature. [. . . ]