User manual SONY UCP8060E

[. . . ] UNIVERSAL CONTROL PANEL UCP-8060 MAINTENANCE MANUAL 1st Edition Serial No. WARNING This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel. ! [. . . ] Attach a new switching regulator in the reverse order of steps 1 to 6. CN306 VR-282 board Flexible flat cable PSW 3x6 UCP-8060 1-11 (E) 1-6. Remove the four nuts and four washers, then remove the VR mounting plate. Remove the solder from the VR-282 board, then remove the rotary encoder. VR mounting plate Nut 1-6-3. Before starting the replacement, be sure to pull out the power plug from the wall outlet. Do not start the replacement within 30 minutes after turning off the power to avoid the electric shock or injury. Disconnect the two harnesses from the connectors (CN2 and CN3) on the inverter unit. Remove the two screws, then remove the inverter unit. Disconnect one harness from the inverter unit. PSW 3x6 Harness Washer Rotary encoders CN2 Inverter unit CN3 Solder VR-282 board 7. Attach a new rotary encoders in the reverse order of steps 1 to 6. n When attaching the rotary encoders, be sure to temporarily secure them to the VR mounting plate with nuts and washers before soldering to the VR-282 board. Harnesses MB-978 board 5. Attach a new inverter unit in the reverse order of steps 1 to 4. 1-12 (E) UCP-8060 1-6. LCD Panel w Before starting the replacement, be sure to pull out the power plug from the wall outlet. Disconnect one flexible flat cable from the connector (CN301) on the MB-978 board. Remove the three screws, then raise the MB-978 board. Raise the two wire holders, then disconnect the two harnesses from the connectors (CN2 and CN3) on the inverter unit. PSW 3x6 PSW 3x6 MB-978 board Flexible flat cable 6. Remove the four screws, then remove the LCD panel. Remove the CN-2284 board from the LCD panel. B 3x6 LCD panel B 3x6 CN-2284 board CN301 MB-978 board Wire holder CN2 CN3 8. Attach a new LCD panel in the reverse order of steps 1 to 7. n Before attaching the LCD panel assembly, make sure that the dust is not adhered to the surface of the LCD panel and the backside of the touch panel. Inverter unit LCD panel assembly Wire holder Harnesses UCP-8060 1-13 (E) 1-6. Before starting the replacement, be sure to pull out the power plug from the wall outlet. Do not start the replacement within 30 minutes after turning off the power to avoid the electric shock or injury. n When replacing, replace the two back lights at the same time. [. . . ] 2C1UCP-8060 GND 5-4 A B C D 5-4 E F G H KY-537 KY-537 1 COL0 COL2 COL3 CN301 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 +5V GND GND GND +5V +5V COL0 COL1 COL2 COL3 GND ROW0 ROW1 ROW2 ROW3 GND SWG1 SWG2 SWG3 SWG4 SWG5 SWR1 SWR2 SWR3 SWR4 SWR5 +5V +5V GND GND GND 32 31 GND 2 COL0 +5V COL2 COL3 R302 22 R301 10 ROW2 ROW3 SWG1 SWG2 SWG3 SWG4 SWG5 SWR1 SWR2 SWR3 SWR4 SWR5 1 2 3 6 4 5 1 S301 R303 100 R304 22 2 S302 +5V R306 22 R305 10 R307 100 R308 22 3 S303 R310 22 R309 10 R311 100 R312 22 4 S304 +5V +5V R314 22 R313 10 R315 100 R316 22 5 S305 +5V R318 22 R317 10 R319 100 R320 22 1 2 G5 R6 2 G5 R6 G5 R6 2 G5 R6 2 G5 R6 FROM/TO MB-978 1 1 2 1 1 3 4 3 7 8 ROW2 4 3 7 8 4 3 7 8 4 3 7 ROW3 4 3 7 8 Q301 RN1905-TE85R 2 1 4 5 Q302 RN1905-TE85R 2 1 4 5 Q303 RN1905-TE85R 2 1 4 5 Q304 RN1905-TE85R 2 8 1 4 5 Q305 RN1905-TE85R 3 6 3 6 3 6 3 6 GND GND GNDGND GND GND GND GND GNDGND SWG1 SWR1 SWG2 SWR2 SWG3 SWR3 SWG4 SWR4 SWG5 SWR5 4 KY-537 BOARD NO. 2C1- 5 UCP-8060 5-5 B C D 5-5 E F G H A LED-397 LED-397 1 2 CN601 1 2 3 GND NC SYSTEM_R SYSTEM_G STATUS_R STATUS_G GND GND 10 9 GND FROM SW-1098 (MB-978) 4 5 6 7 8 YG 1 3 YG 1 3 D601 CL-165HR/YG-D-T D602 CL-165HR/YG-D-T HR HR 2 4 3 GND GND LED-397 BOARD NO. 2C1- 4 5 5-6 A B C D 5-6 E F G H 2 4 STATUS SYSTEM UCP-8060 MB-978 (1/5) MB-978 (1/5) CN101 1 2 3 4 5 6 7 8 9 10 11 12 13 GND GND GND GND GND GND +5V +5V +5V +5V +5V NC RS422TXD RS422OE RS422RXD NC RS232CCTS RS232CRX RS232CRTS RS232CTX BUZZER +5V_B +5V_B +5V_B +5V_B +5V_B GND_B GND_B GND_B GND_B GND_B 32 31 GND_B +5V_B C103 47uF 6. 3V C105 0. 1uF GND_B RS232CCTS RS232CRX RS232CRTS RS232CTX BUZZER 003 RS422RXD RS422TXD RS422OE 002 C106 47uF 6. 3V GND C107 0. 1uF +5V +5V TP101 +3. 3V C110 0. 1uF VCC GND GND DDQ0 DDQ1 DDQ2 DDQ3 DDQ4 DDQ5 DDQ6 DDQ7 DCS DRAS DCAS DWE DCLK DA0 DA1 DA2 DA3 DA4 +2. 5V C109 0. 1uF GND DA5 DA6 VEE GND DA7 DA8 DA9 DA10 DA11 DA12 DA13 DBA0-PGM DBA1-INIT MX1-CLK MCKOUT0 MSDOUT MSDIN MIRQOUT MCKOUT1 MCKOUT0 MSDOUT MSDIN MIRQOUT MRESET MRSTOUT MIRQ0 MIRQ1 MWAKE MIRQ0 MIRQ1 DCKE0 DCKE1 VCC GND DCKE2 PD0 PD1 DCKE3 DDQM0 DDQM1 DDQM2 DDQM3 DDQM4 DDQM5 DDQM6 DDQM7 PJ0_UTX1 PJ1_URX1 RTC_BATT NC-DOUT NC-DONE NC PJ2_URTS1 PJ3_UCTS1 RS232CTX RS232CRX RS232CRTS RS232CCTS PE0_UTX2 PE1_URX2 PE2_URTS2 PE3_UCTS2 VEE GND GND 001, 002 I/O_BUS GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 CN102 (1/145) CN102 (2/145) CN102 (3/145) CN102 (4/145) CN102 (5/145) CN102 (6/145) CN102 (7/145) CN102 (8/145) CN102 (9/145) CN102 (10/145) CN102 (11/145) CN102 (12/145) CN102 (13/145) CN102 (14/145) CN102 (15/145) CN102 (16/145) CN102 (17/145) CN102 (18/145) CN102 (19/145) CN102 (20/145) CN102 (21/145) CN102 (22/145) CN102 (23/145) CN102 (24/145) CN102 (25/145) CN102 (26/145) CN102 (27/145) CN102 (28/145) CN102 (29/145) CN102 (30/145) CN102 (31/145) CN102 (32/145) CN102 (33/145) CN102 (34/145) CN102 (35/145) CN102 (36/145) CN102 (37/145) CN102 (38/145) CN102 (39/145) CN102 (40/145) CN102 (41/145) CN102 (42/145) CN102 (43/145) CN102 (44/145) CN102 (45/145) CN102 (46/145) CN102 (47/145) CN102 (48/145) CN102 (49/145) CN102 (50/145) CN102 (51/145) CN102 (52/145) CN102 (53/145) CN102 (54/145) CN102 (55/145) CN102 (56/145) CN102 (57/145) CN102 (58/145) CN102 (59/145) CN102 (60/145) CN102 (61/145) CN102 (62/145) CN102 (63/145) CN102 (64/145) CN102 (65/145) CN102 (66/145) CN102 (67/145) CN102 (68/145) CN102 (69/145) CN102 (70/145) CN102 (71/145) CN102 (72/145) 002, 003 PORT_A_B_C 002 CCLK GND C119 0. 1uF PC5 PC6 PC7 IDREQ3 IDREQ2 IDREQ1 IDREQ0 IDACK3 IDACK2 IDACK1 IDACK0 ID0 ID1 ID2 ID3 ID4 ID5 ID6 ID7 INEXT ILDOUT ILIOA +3. 3V C117 0. 1uF GND 146 145 ICLK PB3 PB4 PB5 PB6 PB7 PA6 002, 004 DATA_LAN TXEN TXER TXCLK COL TXD0 TXD1 TXD2 TXD3 RXDV RXER RXCLK CRS RXD0 RXD1 RXD2 RXD3 +3. 3V C118 GND 0. 1uF PE7_UCTS3 PF0_ETXEN PF1_ETXER PF2_ETXCLK PF3_ECOL PF4_ETXD0 GND PF5_ETXD1 PF6_ETXD2 PF7_ETXD3 PG0_ERXDV PG1_ERXER PG2_ERXCLK PG3_ECRS PG4_ERXD0 PG5_ERXD1 PG6_ERXD2 PG7_ERXD3 PA0 VCC GND PA1 PA2 PA3 PA4 PA5 PA6 PA7 PB0 PB1 PB2 PB3 PB4 PB5 PB6 PB7 PC0_IDREQ7 PC1_IDREQ6 +2. 5V PC2_IDREQ5 PC3_IDREQ4 PC4_IDACK7 VEE GND PC5_IDACK6 PC6_IDACK5 PC7_IDACK4 IDREQ3 IDREQ2 IDREQ1 IDREQ0 IDACK3 IDACK2 IDACK1 IDACK0 ID0 ID1 ID2 ID3 ID4 ID5 ID6 ID7 INEXT ILDOUT ILIOA ICLK MRXOUT VCC GND CN102 (145/145) PE4_UTX3 PE5_URX3 PE6_URTS3 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 CN102 (73/145) CN102 (74/145) CN102 (75/145) CN102 (76/145) CN102 (77/145) CN102 (78/145) CN102 (79/145) CN102 (80/145) CN102 (81/145) CN102 (82/145) CN102 (83/145) CN102 (84/145) CN102 (85/145) CN102 (86/145) CN102 (87/145) CN102 (88/145) CN102 (89/145) CN102 (90/145) CN102 (91/145) CN102 (92/145) CN102 (93/145) CN102 (94/145) CN102 (95/145) CN102 (96/145) CN102 (97/145) CN102 (98/145) CN102 (99/145) CN102 (100/145) CN102 (101/145) CN102 (102/145) CN102 (103/145) CN102 (104/145) CN102 (105/145) CN102 (106/145) CN102 (107/145) CN102 (108/145) CN102 (109/145) CN102 (110/145) CN102 (111/145) CN102 (112/145) CN102 (113/145) CN102 (114/145) CN102 (115/145) CN102 (116/145) CN102 (117/145) CN102 (118/145) CN102 (119/145) CN102 (120/145) CN102 (121/145) CN102 (122/145) CN102 (123/145) CN102 (124/145) CN102 (125/145) CN102 (126/145) CN102 (127/145) CN102 (128/145) CN102 (129/145) CN102 (130/145) CN102 (131/145) CN102 (132/145) CN102 (133/145) CN102 (134/145) CN102 (135/145) CN102 (136/145) CN102 (137/145) CN102 (138/145) CN102 (139/145) CN102 (140/145) CN102 (141/145) CN102 (142/145) CN102 (143/145) CN102 (144/145) 1 TO/FROM PS-635 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 2 002 002 001, 002 DBA0-PGM INIT I/O_BUS 002, 004 RESET_T 3 002, 003 PORT_D +3. 3V C108 0. 1uF GND +5V Q101 2SA1774TL-QR R101 470 D102 RD3. 9SB-T1 PD2 PD3 PD4 PD5 PD6 Q102 DTC123JE-TL R103 470 C101 1. 5F 5. 5V GND RS422TXD C120 0. 1uF GND GND GND RS422RXD 002 002 DOUT DONE 4 GND GND GND GND_B E104 +5V IC101 BA033FP-E2 +3. 3V 1 IN OUT C113 47uF 6. 3V C111 0. 1uF G/FIN 3 GND GND GND 2 +3. 3V TP102 E101 E102 E103 GND GND GND GND_B C115 0. 1uF 5 GND IC102 BA25BC0FP-E2 +5V 1 VCC OUT C112 0. 1uF GND/FIN 3 GND C114 47uF 6. 3V 2 +2. 5V +2. 5V TP103 C116 0. 1uF MB-978 (1/5) BOARD NO. 2C1- GND GND GND UCP-8060 5-7 B C D 5-7 E F G H A MB-978 (2/5) MB-978 (2/5) 1 +3. 3V C234 0. 1uF 002 FPGA_RESET GND IC203 RN5VD30AA-TL 2 VDD R216 10k 1 1 2 RESET_T 002 IC201 (2/7) TC74VHC14FT(EL) 3 4 RESET_T 001, 004 5 S202 +2. 5V +3. 3V +3. 3V C210 0. 1uF GND 004 003 003 DEBUG_P VOL_DATA LCD_DATA C212 0. 1uF GND +2. 5V C213 0. 1uF GND +2. 5V +3. 3V C216 C217 0. 1uF 0. 1uF GND GND C220 0. 1uF GND +3. 3V C221 0. 1uF GND GND GND GND GND CD C231 0. 1uF C233 0. 1uF OUT GND 3 RESET IC201 (1/7) TC74VHC14FT(EL) RE1 SELECT PINIT AUTOFD SELECT PERROR BUSY ACK LE4 RE4 LE3 RE3 LE2 RE2 LE1 DATA0 STROBE FAULT DATA7 DATA6 DATA5 DATA4 DATA3 DATA2 DATA1 TOUCH_DATA TOUCH_D/A 003 003 G3 G4 G5 B1 B2 B3 B4 B5 IO8 10 IO7 9 IO6/VREF2 8 IO5 7 IO4 6 IO3/VREF1 5 IO2 4 IO1 198 GND24 197 VCCO15 196 VCCINT12 3 IO0 206 IO139 205 IO138 204 IO137 203 IO136/VREF24 190 GND23 202 IO135 201 IO134 200 IO133/VREF23 186 VCCINT11 77 I1/GCK1 184 VCCO14 183 GND22 80 I2/GCK0 DE 2 G2 G1 G0 R5 +3. 3V R4 R3 R2 R1 +3. 3V +2. 5V R202 4. 7k 6 199 194 IO130 193 IO129 195 IO131 177 GND21 192 IO128 189 IO126/VREF22 188 IO125 187 IO124 181 IO123 171 VCCINT10 170 VCCO13 169 GND20 180 IO122 179 IO121 178 IO120/VREF21 176 IO119 175 IO118 174 IO117 173 IO116 172 IO115 191 IO127 159 TDI 158 GND19 157 TDO IO132 VCCO16 TCK 208 207 14 STATUS D201 CL-191YG-CD-T PB3 R203 470 1 GND1 2 TMS 15 IO9 16 IO10 17 IO11 18 IO12 20 IO13/VREF3 21 IO14 22 IO15 23 IO16 11 GND2 12 VCCO1 13 VCCINT1 24 IO17/IRDY1 27 IO18/TRDY1 29 IO19 43 IO29 42 IO28/VREF5 19 GND3 41 IO27 37 IO26 36 IO25 35 IO24 31 IO21/VREF4 25 GND4 26 VCCO2 34 IO23 28 VCCINT2 82 IO52 30 IO20 83 IO53 32 GND5 33 IO22 148 IO99 147 IO98/VREF17 122 IO81 121 IO80 38 VCCINT3 39 VCCO3 40 GND6 120 IO79 140 IO94 141 IO95 142 IO96/D2 146 IO97/D1 135 IO90/D3 136 IO91/VREF16 138 IO92 139 IO93 50 M1 51 GND7 52 M0 156 VCCO12 155 CCLK 154 IO105/DOUT/BUSY 153 IO104/DIN/D0 45 IO31/VREF6 46 IO32 47 IO33 48 IO34 49 IO35 162 IO108 161 IO107/WRITE 145 GND18 144 VCCO11 143 VCCINT9 160 IO106/CS 164 IO110/VREF19 152 IO103 151 IO102 44 IO30 137 GND17 86 IO55 84 IO54/VREF10 115 IO77/D6 114 IO76/VREF14 119 IO78/D5 131 GND16 130 VCCO10 113 IO75 128 VCCINT8 112 IO74 111 IO73/VREF13 110 IO72 124 GND15 90 IO59 89 IO58 168 IO114 167 IO113/VREF20 166 IO112 118 VCCINT7 117 VCCO9 116 GND14 101 IO67 100 IO66 99 IO65 98 IO64/VREF12 97 IO63 96 IO62 95 IO61/VREF11 94 IO60 107 IO69/INIT 106 PROGRAM 105 VCCO8 +3. 3V C225 0. 1uF GND CL223 CCLK DOUT 001 001 SEL1 yL yU xR xL D0_T CSX +2. 5V +3. 3V C228 0. 1uF GND CI HSTX TCLKX SCLK2 SYSTEM_R STATUS_R R211 22 SCLK MS_DATA3 INS +3. 3V C229 0. 1uF MS_DATA2 MS_DATA0 MS_DATA1 BS +2. 5V C227 0. 1uF GND GND STATUS_G 003 003 003 C226 GND 0. 1uF MS_DATA PORT_D 003 001, 003 IC201 (4/7) TC74VHC14FT(EL) 5 8 9 R204 10k C203 0. 1uF GND PA6 C204 47uF 6. 3V GND C207 0. 1uF GND Vsync Hsync LCD_CLK IC201 (3/7) TC74VHC14FT(EL) MMC BOOT GND S201 +3. 3V 005 A_VREF3 +3. 3V CL204 R218 R217 470k 470k Q201 DTA123JE-TL 8 VDD 4 3 RESET OUT 7 DISCH IC204 TLC555CPSR CL209 3 002 RESET_T PB4 R201 10k PB7 11 +3. 3V 12 10 CN201 NC DATA1 GND1 VCC DATA2 GND2 DATA3 NC NC 1 2 3 4 5 +2. 5V +3. 3V CL205 CL206 CL207 CL208 R220 R219 220k 220k 6 2 THRES CONT TRIG GND 1 GND 5 C237 0. 1uF C205 0. 1uF GND GND GND PORT_A_B_C C208 0. 1uF CL210 PC5 PC7 IC202 XC2S150-5PQ208C1 C236 0. 1uF PB5 PB6 GND 001, 002, 003 6 7 8 9 002 003 FPGA_RESET KNOB_AVAIL CL201 CL202 +2. 5V MIRQ0 MIRQ1 INEXT ILDOUT JOG_A JOG_B PD0 PD1 PD2 +3. 3V +3. 3V +2. 5V C232 0. 1uF GND C230 0. 1uF GND COL3 COL2 COL1 COL0 ROW3 ROW2 ROW1 ROW0 INIT DBA0-PGM +3. 3V C224 0. 1uF GND GND CL-191HR-CD-T DONE R212 10k +3. 3V RB201 10k +3. 3V RB202 10k SW_READ 003 003 PORT_A_B_C 001, 002, 003 13 14 MMC GND 2 4 6 8 2 +3. 3V C206 0. 1uF GND C209 0. 1uF GND CL213 ILIOA IDREQ0 IDREQ1 IDREQ2 IDREQ3 IDACK0 IDACK1 IDACK2 IDACK3 4 6 8 003 1 3 5 7 1 4 +3. 3V C201 0. 1uF +3. 3V 3 5 7 CL224 IO89 133 IO88 132 IO87/IRDY2 129 IO86/TRDY2 127 IO85 126 IO84/D4 125 IO83/VREF15 64 GND8 65 VCCO5 66 VCCINT4 123 IO82 71 IO47 163 IO109 150 IO101/VREF18 149 IO100 72 GND9 73 IO48/VREF9 74 IO49 75 IO50 76 VCCINT5 182 I3/GCK2 78 VCCO6 79 GND10 185 I4/GCK3 81 IO51 165 IO111 109 IO71 IO70/D7 85 GND11 102 IO68 59 IO38/VREF7 58 IO37 57 IO36 70 IO46 91 VCCINT6 92 VCCO7 93 GND12 69 IO45 68 IO44 67 IO43 63 IO42 62 IO41/VREF8 61 IO40 60 IO39 88 IO57 87 IO56 103 GND13 104 DONE +3. 3V 001 001 CONFIG DONE VCCO4 R214 +3. 3V 10k 14 GND M2 NC1 NC2 R213 10k 53 54 55 56 134 VCC GND D202 R215 470 001 7 108 BRIGHT1 SD2 SD1 D7 D6 GND GND IC201 (7/7) TC74VHC14FT(EL) CL214 CL215 GND +3. 3V C215 0. 1uF BUZER0 BUZER1 BUZER2 GND MDC MDIO +3. 3V C211 0. 1uF D3 D2 D1 C214 0. 1uF D0 +2. 5V D5 D4 DATA_LAN ADDRESS_DATA SW_WRITE +3. 3V C223 0. 1uF C222 GND 0. 1uF GND BUZZER_DATA RS422OE 001, 004 003 003 GND CL216 CL217 CL218 CL219 CL220 CL221 CL222 +2. 5V MSDIN MIRQOUT MCKOUT0 MSDOUT ICLK ID0 ID1 ID2 ID3 ID4 ID5 ID6 001 005 005 I/O_BUS 001 ON_CONT1 ON_CONT2 A_VREF1 A_VREF2 +3. 3V C219 0. 1uF C218 0. 1uF GND GND 5 005 005 ID7 003 +2. 5V MB-978 (2/5) BOARD NO. 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