User manual SOUNDCRAFT CPS2000

[. . . ] SOUNDCRAFT CPS2000 Console Power Supply User and Technical Manual For your own safety and to avoid invalidation of the warranty all text marked with these Warning Symbols should be read carefully. IMPORTANT: please read this manual carefully before connecting your Soundcraft console power supply to the mains for the first time. © Harman International Industries Ltd. 1997, 2005 All rights reserved Parts of the design of this product may be protected by world-wide patents. Part No. ZM0198-05 Soundcraft is a trading division of Harman International Industries Ltd. Information in this manual is subject to change without notice and does not represent a commitment on the part of the vendor. [. . . ] The special supplies generated by D13, C26, and D14, C25, are designed to discharge very quickly at power-off, and it should not be necessary to turn the PSU off for more than a second to reset it. Overcurrent Protection. The simplest form of overcurrent protection is the constant-current system; when an attempt is made to draw excessive current, the output voltage is reduced so that no more than a fixed maximum can be drawn. The high current capability of this PSU means that constant current protection alone is not practical as the dissipation in the pass devices is too high for the cooling system to deal with, and in the long term they will overheat. The standard answer to this problem is foldback current-limiting. Once again the output voltage is reduced to prevent excessive current flow, but it is more severely reduced so that the current flowing is not limited to a fixed maximum, but to a value lower than that which triggered the protection originally. This greatly reduces the dissipation in the supply in protection mode. This system accomplishes its task, but can give trouble as the supply may work perfectly into a resistive test load but not start into a real console load. The problem is that a mixing console is essentially a constant-current load; as the supply voltage is increased, almost the full current is drawn when only 2 or 3 volts are applied. There are thus two stable states, with rails normal and the full current drawn, or with the supply shut down to the few volts that will cause the foldback current to flow. When the supply is switched on, it tends to stick in the second of these two states. The CPS2000 avoids this problem by implementing constant-current protection that causes complete shutdown (rather than foldback) after a fixed time delay. This is described for the +17V supply; the -17V supply operates identically. The first part of the problem is to measure the output current without dropping 0. 6V across a resistor to turn on a protection transistor. At 16 Amps the losses in this drop would be unacceptable. Therefore supply current is measured by the voltage drop across 0. 05R resistors (R35, 36 in parallel) which carry a quarter of the output current and so drop 200 mV at full load. This is compared with a 200mV reference voltage across R86, derived from bands-gap reference IC8 which sits on the output rail, by differential amplifier TR18, 19. When the input to TR19 exceeds the 200mV applied to TR18, TR19 conducts and pulls down the internal 723 node at pin 13, reducing the output voltage. This causes current to cease in the mutual shutdown line, as described above, and after a brief delay caused by C27, 30, both 17V supplies are shut down. ISSUE 8 operates exactly as above. The only difference is that the differential amplifier TR18, 19 has its tail fed from a negative subrail at approx -26V. This subrail is generated from the AC input to the PCB by charge-pump C41, 42, D22, 23. The resulting negative voltage is stabilised by 8V2 Zener DZ10, and applied to R73. This keeps the tail current of TR18, 19 more constant, and so maintains the transconductance (current out for voltage in) at a higher level, giving closer feedback control of current-limiting under extreme conditions. The RH PCB operates identically. 18 Circuit Description Undervoltage warning. The supply gives a warning indication when the mains voltage has fallen so low that regulation is about to be lost. [. . . ] BD0301 MISCELLANEOUS HARDWARE Description . RV3657, RV3695-600 2BA VIBRATION RESIST. SOLDR TAG . NZ2357-02 HANDLE 120MM STAINLESS STEEL . NC0295 NO. 6X1/2"TYPE B CSK POZI BLACK . [. . . ]