User manual SUBARU ROBIN R650

[. . . ] 4 4-1 Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1 SPECIFICATIONS 4-2 Location of Serial Number. Specification and Specification Number . 2. 5 . CONSTRUCTION AND FUNCTION OF THE GENERATOR . [. . . ] 6) Drain fuel tank of fuel and crankcase of oil before disassembly. 10-2 SPECIAL TOOLS FOR DISASSEMBLY AND ASSEMBLY / Fig. 230-95001-07 230-95002-07 358-95001 -07 NAME OF TOOL II 1 I Valve spring retainer Valve guide puller Rotor puller For disassemblinganddeassembling the intake exhaust and valves To pull out the valve guide To pull out the rotor 1 DESCRIPTION I I 2 3 Table 10-1 -31 - 10-3 DISASSEMBLY SEQUENCE Step Part to remove Description Precautions Necessary tools 1 Side cover(L)and (R) (1) Remove both left and right cover by taking out eight M5 flange screws. @Plus screw-driver 2 Couplers (disconnection) (1) Disconnect the (6P) coupler of the generator from the other (6P) extending from the control panel Pull them downward while pressing down the retainer claws, (See Fig. 10-2. ) M5 FLANGE SCREW: 8 pcs. 1 Fig. 10-2 - 32 - ~ ~~ ~~ Step Part to remove Description Precautions Necessary tools 3 (1) Set the control switch to STOP and disconnect the choke cable from the lever. (2) Disconnect the outer cable of the choke cable from the fuel tank bracket. (3) Loosen the M4 screw of the carburetor choke lever swivel to pull out the inner wire from the choke cable. (See Fig. 10-3. ) 10 mm box spanner @Plus screw-driver (1) Hold the fuel line clamp inserted inside the strainer using pliers, and pull it backward to remove the fuel line from inside the strainer. Be careful not to damage the hose. 10-4. ) Pliers F U E L HOSE CHOKE CABLE Fig. 10-4 - 33 - Step Part to remove Description Precautions Necessary tools 5 Fuel tankhandle (1) Push up the end of the cover fitted to the handle with finger. (2) Pull out the rubber tube used as the air vent pipe. (3) Remove two bolts (tank), and remove the handle. (4) Remove the wiring between the stator and rear housing. Disconconnect three wires from the diode, two wires from the capacitor and the ground wire from the rear housing. (1) Remove three M6 x 85 bolts 10 mm box spanner Plastic hammer @Plus screw-driver Fig. 10- 1 1 - 38 - Part to remove Description Precautions Necessary tools Rotor assembly (1) Insert a rotor-puller into the rotor shaft andtighten it until the rotor comes loose. (1) Remove the plug cap from the spark plug. (2) Remove the clamp of the hightension cord. Rotor puller Spark plug cap Front housing and center baffle (1) Remove the front housing and center baffle from the engine main bearing cover by removing three M6 x 25 mm bolts and one M5 x 55 mm bolt. CAP PLUG SPARK (See Fig. 10-12. ) 10 mm box spanner FLANGE BOLT Fig. 10- 12 - 39 - I Step I I I Part t o remove Description Precautions Necessary tools l9 1 I Air (1) Remove the center screw of the air cleaner cover to remove the cleaner cover, fdter element, and element retainer. (2) Remove the M5 screw at the lower right inside the element chamber. (3) Remove two M6 nuts clamping the air cleaner and the carburetor together to remove the air cleaner. @Minus screwdriver @Plus screw-driver 10 mm box spanner I I AIR CLEANER CASE ELEMENT CENTER SCREW - 40 - Step Part to remove Description Necessary tools Precautions 20 Governor and related parts (1) Remove the governor lever from governor shaft. (2) Remove the governor rod, rod spring, and governor spring. Loosen the bolt (unnecessary to the remove it). 10 mm box spanner 21 Speed control unit (1) Remove the speed control unit from the crankcase. (1)' Remove the voltage changeover unit from the crankcase. (1) Remove the carburetor from the crankcase. 10 mm box spanner 22 Carburetor BOLT & WASHER: 2 pa. GOVERNORLEV (VOLTAGE CHANGEOVER UNIT) BOLT & WASHER -41 - Step Part to remove Description Precautions Necessary tools 23 Head cover (1) Remove two M5 screws from the lateral side of the head cover to remove the head cover. (1) Remove the M5 screw from the main bearing cover to remove the cylinder baffle. @Plus screw-driver 24 Cylinder baffle 10 mm box spanner @Plus screw-driver t M 5 SCREW & WASHER I CYLINDER BAFFLE -42 - Step Part to remove Description Precautions I Necessary tools 25 26 Spark plug Cylinder head (1) Remove the spark plug from the cylinder head. (1) Remove the sen M6 x 32 bolts to remove the cylinder head. [. . . ] in hs b) Secure t i adjusting screw withthe M6 nut and tighten to the midway point of the threaded part. c) Set the dial of the control panelto STOP, and connectthe choke cable endto the lever of the panel. d) Pull the inner wire of the choke cable to clamp the wire to the choke-lever, usingthe setscrew. (34) CONNECTING THE COUPLERS TOGETHER Connect the coupler (6P)from the generator to the coupler (6P)extending fromthe control panel. Also connect the stop wire (green) as required. -56- rn Usually the instrument is expensive and difficult to obtain, we suggest instead that you install a new con- denser and see if the generatorworks. [. . . ]