User manual TGB TARGET 525 SERVICE MANUAL

[. . . ] TARGET 525 SERVICE MANUAL TAIWAN GOLDEN BEE CO. , LTD. PDF created with pdfFactory Pro trial version www. pdffactory. com Homepage Contents FORWARD This service manual contains the technical data of each component inspection and repair for the 525 ATV. The manual is shown with illustrations and focused on "Service Procedures", "Operation Key Points", and "Inspection Adjustment" so that provides technician with service guidelines. If the style and construction of the ATV 525, are different from that of the photos, pictures shown in this manual, the actual vehicle shall prevail. Specifications are subject to change without notice. Service Department TAIWAN GOLDEN BEE CO. , LTD. PDF created with pdfFactory Pro trial version www. pdffactory. com Homepage Contents HOW TO USE THIS MANUAL This service manual describes basic information of different system parts and system inspection & service for 525 ATV. In addition, please refer to the manual contents in detailed for the model you serviced in inspection and adjustment. [. . . ] If any defects (damage, wear or scuffing) replace the bearings and joint assy. Install the parts as show. Insert the bearing to the joint and turning the joint. If excessive play is noted, must be replace the new bearing. Reassemble the driven output rear shaft and front shaft. Pay attention to the following items. Stake the nut with a punch. After The tooth contact and backlash have been adjusted and checked. 9-5 PDF created with pdfFactory Pro trial version www. pdffactory. com 9. FINAL DRIVING MECHANISM Reassembly driven output rear shaft Before reassembly thoroughly clean all parts with solvent. Using a vise hold the bevel gear. Tighten the new nut to the specified torque. Torque: 100N-m (10kgf-m, 73lb-ft) Stake the nut with a punch. Apply grease to the bearing and seal lip. 9-6 PDF created with pdfFactory Pro trial version www. pdffactory. com 9. FINAL DRIVING MECHANISM Apply grease to the oil seal lip. (The oil seal lip should be positioned joint yoke side. ) Using a vise hold the driven output rear shaft. Tighten the new nut to the specified torque. Torque: 100N-m (10kgf-m, 73lb-ft) Stake the nut with a punch. After The tooth contact and backlash have been adjusted and checked. Put the bearing rings and shaft in the crankcase. Position the bearing pin to the pin grooves in the crankcase. Check the gear backlash and tooth contact correctly. (Tooth face contact 80% up) Remove the driven output Rear/Front shaft. Tighten the bevel gear nut and output rear shaft to the specified torque. Torque: 100N-m(10kgf-m, 73lb-ft) Stake the nut with a punch The bearing knock-pin should be outside. 9-7 PDF created with pdfFactory Pro trial version www. pdffactory. com 9. FINAL DRIVING MECHANISM Tooth contact: face contact 80% up Using the tool to install the bearings and joint. When the tooth contact and backlash have been adjusted or checked. Tool: 440668 Install the new c-ring by tapping and hammer. ( copper ) Using the new c-ring for reassembly. After reassembling the universal joint assy. [. . . ] Replace the horn if necessary. 17-18 PDF created with pdfFactory Pro trial version www. pdffactory. com To this chapter contents 17. ELECTRICAL SYSTEM Fuel Unit Remove the seat. Remove the fuel tank cover and front fender (refer chapter 13). Disconnect the coupler of the fuel unit. [. . . ]