User manual TJERNLUND PAI-1 & 2G, PAI-1 & 2O COMBUSTION AIR IN-FORCER 8504038 REV A 0501
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Manual abstract: user guide TJERNLUND PAI-1 & 2G, PAI-1 & 2O COMBUSTION AIR IN-FORCER 8504038 REV A 0501
Detailed instructions for use are in the User's Guide.
[. . . ] A 5/01
TJERNLUND PRODUCTS, INC.
1601 Ninth Street · White Bear Lake, MN 55110-6794 PHONE (800) 255-4208 · (651) 426-2993 · FAX (651) 426-9547 Visit our web site · www. tjernlund. com
IN-FORCER MODELS PAI-1G & PAI-2G PAI-10 & PAI-2O
TM
INSTALLATION INSTRUCTIONS
OWNER'S INSTRUCTIONS, DO NOT DESTROY
THIS DEVICE MUST BE INSTALLED BY A QUALIFIED PERSON. READ INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION AND OPERATION OF THE AIR INTAKE SYSTEM.
Copyright © 2001, Tjernlund Products, Inc. All rights reserved.
P/N 8504038
TABLE OF CONTENTS Descriptions and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Installation Restrictions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Inspection of a Previously Used Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 IN-FORCER Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Intake Elbow Termination Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Combustion CFM Necessary For Appliance(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Determining IN-FORCER CFM capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installation Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Cutting PVC Opening through Wall. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 IN-FORCER Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Installation of Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Confined Space or Closet Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Installation of Intake Elbow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Electrical Wiring Wiring IN-FORCER Models PAI-1O & PAI-2O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 Wiring IN-FORCER Models PAI-1G & PAI-2G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13 Wiring IN-FORCER PAI-G Series With a 24V Furnace/Boiler and Millivolt Water Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Wiring IN-FORCER Models PAI-1G & PAI-2G With Single Zone Gas or Oil Terminal Strip/Fan Center . . . . . . . 13 System Operation Check Out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Trouble Shooting IN-FORCER Models PAI-1O & PAI-2O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 IN-FORCER Models PAI-1G & PAI-2G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16 How to Obtain Service & Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17 Replacement Parts List & Isometric IN-FORCER Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 PVC Hole Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 IN-FORCERTM is a trademark of Tjernlund Products, Inc. DESCRIPTION The IN-FORCER combustion fans are mechanical air intake fans designed and Listed for use with atmospheric or induced combustion natural draft gas or oil heating equipment. [. . . ] The instructions below assume that the IN-FORCER and SS1 are installed at the same time. Step 1: Disconnect the BLACK burner motor wire from the ORANGE wire on R8184G. Step 2: Connect the BLACK burner motor wire to the YELLOW wire in IN-FORCER electrical box. Step 3: Connect the ORANGE wire on R8184G to terminal O in SS1 electrical box. Important: The ORANGE wire from R8184G should also be connected to the Ignition Transformer or Oil Valve. Step 4: Connect terminal Y on SS1 terminal strip to the BLACK wire in IN-FORCER electrical box. Step 5: Connect the GREEN wire in IN-FORCER electrical box to the GREEN or ground wire of burner motor. Step 6: Connect the WHITE wire in IN-FORCER electrical box to the WHITE wire of R8184G.
9
IN-FORCER MODELS PAI-1O & PAI-2O CONNECTED TO AN R8184G WITH TJERNLUND HST POWER VENTER (BURNER MOTOR LESS THAN 3 AMPS INDUCTIVE @ 120 VAC)
NOTES: The IN-FORCER is always interlocked with the primary control of the appliance. Wire all other furnace/boiler controls as normally done when conventional venting before continuing. Disconnect power from the appliance before attempting to interlock IN-FORCER. The instructions below assume that the IN-FORCER and HST are installed at the same time. Step 1: Disconnect the BLACK burner motor wire from the ORANGE wire on R8184G. Step 2: Connect the BLACK burner motor wire to the YELLOW wire in IN-FORCER electrical box. Step 3: Connect the ORANGE wire on R8184G to the ORANGE and BLUE wires in Power Venter electrical box. Important: The ORANGE wire from R8184G should also be connected to the Ignition Transformer or Oil Valve. Step 4: Connect the YELLOW wire in Power Venter electrical box to the BLACK wire in IN-FORCER electrical box. Step 5: Connect the WHITE/BROWN wire in Power Venter electrical box to the WHITE wire in R8184G. Step 6: Connect the GREEN wire in IN-FORCER electrical box to the GREEN or ground wire of burner motor. Step 7: Connect the WHITE wire in IN-FORCER electrical box to the WHITE of R8184G. ELECTRICAL WIRING IN-FORCER MODELS PAI-1G & PAI-2G (GAS) The IN-FORCER PAI-G Series comes with a factory wired 25' long 3 wire cable and 6' long 120 VAC grounded wall plug. These are all that is necessary to make all wire connections if IN-FORCER is interlocked with appliance only. The electrical contact rating for the Fan Proving Switch is 3 Amps Inductive. [. . . ] will issue credit or provide a free part to replace one that becomes defective during the one year warranty period. If the part is over 18 months old, proof of date of the installation in the form of the contractor sales / installation receipt is necessary to prove the unit has been in service for under one year. All receipts should include the date code of the IN-FORCER to ensure that the defective component corresponds with the complete unit. This will help preclude possible credit refusal.
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1. ) Follow troubleshooting guide to determine defective component. [. . . ]
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