User manual UFREE SCOOTER POCKET BIKE PB-G02

[. . . ] UFREE SPORTS VEHICLE www. scooter-manufacturer. com USER MANUAL POCKET BIKE PB-G02 UFREE SPORTS VEHICLE www. scooter-manufacturer. com MINIBIKE-PMI SERVICE MANUAL FOR USE AND MAINTENANCE AND SPARE PARTS LIST For your own safety and the safety of others Follow these recommendations in order to use your MINIBIKE safely and correctly. Read the instructions CAREFULLY, failure to do so may place yourself and others in extreme and or ultimate DANGER. If you do not understand the instructions and Data then, you are not to attempt to operate this Minibike under any circumstances. It may be used for show purposes only! CONTENTS PAGE INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 TECHNICAL DATA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 UNPACKING AND SETTING UP BEFORE RIDING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 BEFORE STARTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 STARTING THE ENGINE . FIG. [. . . ] Beware of the wheels not to get them in skid. The Minibike engine will be switched off by pushing the red push-button of the stop switch on handlerods. After the first half-hour ride it is necessary to check the tightening of screws and nuts, especially of the engine. Check also the brake setting. 4 UFREE SPORTS VEHICLE www. scooter-manufacturer. com PERIODIC MAINTENANCE Periodic maintenance is the best way to help the machine perform well, give longevity and provide safety and low cost operation. In addition, you will be spared from many-worries from self caused problems, resulting from poor maintinence or no maintinence. Check the Cables and efficiency of brakes. Check the lubrication and chain tension settings. The chain free play should be (5 mm) (. 200in) After every ride clean the minibike carefully and keep it clean. Do not use aggressive cleaning detergents. After 1-hour of use, wash the air filter In air drying spirits and lubricate it with special oil for air filters. After 1- hour of use, check the state of the clutch pads. Check the tightness of all bolts and nuts. Tighten carefully to prevent damage to other parts. Wash the air filter in gas and lubricate it with special oil for an air filters to better catch the dust. Clean carefully the carburetor float chamber. Check the brake pads, the thickness of brake lining cannot be less than 1 mm (. 039 in). - the thickness cannot be less than 1 mm (. 039in). Every time after 10 hours of riding; 10. Check the state of the clutch pads - the thickness cannot be less than 1 mm (. 039in). CHAIN SETTING AND MAINTENANCE To set the chain tension, loosen the Nut (920. 011. 01) of the axel thru the rear wheel and the nut (914. 021. 01) of the rear Caliper anchor plate. The required chain tension (chain free play ) is (5 mm) (. 200in) and is performed by equal movement of the Axel adjustor plate (920. 009. 01) on the both sides of the rear wheel. When the adjustment is correct, tighten the Axel nuts and the Caliper holding nut Tighten the adjustor plate nuts both sides an extra nip, just to set them firmly. [. . . ] Hold the wheel in place and fit the wheel spacers in proper order, Insert the spacer washer between the caliper plate and the brake rotor and on the both sides place the axel spacers at the appropriate time during assembly. Adjust chain tension and tighten axel nut Tighten the caliper holder plate nut and set and tighten both chain adjustor plate M6 nuts. This is important! PINION EXCHANGE: FIG. 6 First dismantle the front lining and chain guard. Loosen the nut of rear wheel axle and the nut of chain tightener, remove chain, insert carefully a larger screwdriver or steel rod into the hole of clutch drum, Fig. [. . . ]