User manual WHIRLPOOL ADN 020 INSTRUCTION FOR USE

[. . . ] 020_03 03/2006 Instructions for installation, use and maintenance GAS KITCHENS ADN 020/WP CHARACTERISTICS Supplied by: Date: Customer Service: FAX e-mail 020_03 - GAS KITCHENS 03/2006 2 · 23 INDEX 1 2 3 Diagram Features of the appliances Technical data 4 8 8-9 6. 2 Start-up 6. 2. 1 Lighting and disconnecting open flame burner 6. 3 Lighting and shutting down a gas oven 6. 3. 1 Lighting the pilot (gas oven GN 1/1) 6. 3. 2 Lighting the pilot (gas oven GN 2/1 and MAXI) 6. 3. 3 Lighting the main burner and temperature adjustment (gas ovens GN 2/1 and MAXI) Shutdown 6. 3. 4 Lighting the main burner and temperature adjustment in gas oven GN 1/1 Shutdown 6. 4 Lighting and shutdown of electric oven GN 1/1 6. 5 Lighting and shutdown of electric oven GN 2/1 6. 6 Turning the appliance off in case of breakdown 6. 6. 1 What to do in case of failure or prolonged period of disuse 6. 7 Appliance care and frequency of maintenance 6. 8 Recommendations for handling stainless steel industrial kitchens 6. 8. 1 Useful information on stainless steel 6. 8. 2 Warnings and advice for maintenance of stainless steel appliances 6. 8. 3 WEEE Directive 7 Appendix: Electrical diagrams 16 16 16 16 16 17 17 17 17 17 17 17 18 18 18 18 18 19 6 Instructions for use 6. 1 Safety, cleaning and repair rules 15 15 4 Installation instructions 4. 1 Safety rules 4. 2 Structure, framework and safety devices of the appliances 4. 2. 1 Cooking zone 4. 2. 2 Oven Gas version GN 2/1 and MAXI Gas version GN 1/1 ventilated Electric version GN 2/1 Electric version GN 1/1 ventilated 4. 2. 3 Neutral cabinet 4. 3 Assembly 4. 3. 1 Installation premises 4. 3. 2 Statutory regulations and technical requirements 4. 3. 3 Installation 4. 3. 4 Installation operations 4. 3. 5 Gas connection 4. 3. 6 Smoke extraction 4. 3. 7 Electrical connection 4. 3. 8 Equipotential 5 Operation preparation 5. 1 Preparation and Start-up 5. 1. 1 Start-up 5. 1. 2 Check of power 5. 1. 3 Checking the input pressure 5. 1. 4 Power check with volumetric method 5. 1. 5 Power check for operation with liquid gas 5. 1. 6 Check of pilot flame 5. 1. 7 Checking the primary air 5. 1. 8 Operation Control 5. 1. 9 Operator training 5. 1. 10 Conversion and adjustment 5. 1. 11 Replacement of burner nozzles 5. 1. 12 Setting reduced capacity power 5. 1. 13 Replacement of pilot nozzle (open flames) 5. 1. 14 Replacement of pilot nozzle (gas oven GN 2/1) 5. 1. 15 Replacement of pilot nozzle (gas oven MAXI) 5. 1. 16 Replacement of nozzle of gas ovens GN 1/1 and MAXI 5. 1. 17 Replacement of burner nozzle (gas oven) 5. 2 Maintenance 5. 3 Replacing parts 5. 3. 1 Gas valve (open flames) 5. 3. 2 Thermocouple (open flames) 5. 3. 3 Plug (gas oven) 5. 3. 4 Gas valve (gas oven) 5. 3. 5 Thermocouple (gas oven) 5. 3. 6 Main burner (gas oven) 5. 3. 7 Heating elements (electric oven GN 1/1) 5. 3. 8 Heating elements (electric oven GN 2/1) 5. 3. 9 Fan for electric and gas ovens GN 1/1 10 10 10 10 10 10 10 10 10 10 10 11 11 11 11 11 11 11 11 11 11 11 12 12 12 12 12 14 14 14 14 14 14 14 14 14 14 14 15 15 15 15 15 15 15 15 15 15 20-22 020_03 - GAS KITCHENS 03/2006 3 · 23 1 - DIAGRAM T 210 210 T 50 220 875 875 465 G G 13, 5 ±1 52, 5 695 52, 5 38 ±2 140 250 13, 5 ±1 52, 5 295 52, 5 38 ±2 700Ê 280 170 200 400 800 200 " 400 " T 210 875 G 13, 5 ±1 52, 5 1095 1095 52, 5 38 ±2 C C D 700Ê 280 D 200 400 400 1200 200 020_03 - GAS KITCHENS 170 C C 280 ±2 G 250 140 465 220 50 170 C 280 ±2 G D C 280 ±1 G 700Ê D C D 280 250 140 465 220 50 03/2006 4 · 23 1 - DIAGRAM T 210 210 T 50 220 875 875 465 G G 13, 5 ±1 52, 5 1095 1095 52, 5 250 38 ±2 140 13, 5 ±1 52, 5 695 38 ±2 C D 700Ê 280 C C D 700Ê 280 280 ±1 G D 200 400 800 170 200 200 400 1200 400 200 T 210 210 T 50 220 875 875 465 ADN 020/WP G 13, 5 ±1 52, 5 1095 1095 52, 5 38 ±2 G 13, 5 ±1 52, 5 695 52, 5 38 ±2 250 140 C D 700Ê 280 C 280 ±1 G C D 700Ê 280 170 D 200 400 200 400 800 200 400 1200 200 020_03 - GAS KITCHENS 170 C C 280 ±2 G D C 250 140 465 220 50 170 C D C C 280 ±2 G 250 140 465 220 50 03/2006 5 · 23 1 - DIAGRAM T 210 210 T 50 220 875 465 875 G 140 G 13, 5 ±1 52, 5 1095 1095 52, 5 38 ±2 50 13, 5 ±1 52, 5 695 52, 5 T 210 250 38 ±2 D 280 700 220 C 875 465 200 1200 280 ±2 G G 13, 5 ±1 52, 5 695 52, 5 38 ±2 140 T 210 700 280 ±1 G 875 800 G 13, 5 ±1 52, 5 1095 1095 52, 5 38 ±2 D D 700Ê 280 C C 200 1200 280 ±2 G 020_03 - GAS KITCHENS 170 250 140 465 220 50 170 140 465 220 50 03/2006 6 · 23 1 - DIAGRAM T T 50 300 300 220 13, 5 80 G 13, 5 G 250 80 G D 700Ê 280 C C D 700Ê 280 C 170 200 D 400 " 400 " 400 1200 200 T T 210 300 80 G 220 50 13, 5 G 250 875 C D 700Ê 280 G 13, 5 ±1 52, 5 1095 1095 52, 5 38 ±2 200 400 800 200 170 D C C C D 700Ê 280 D 200 400 400 1200 200 020_03 - GAS KITCHENS 170 C C 280 ±2 G 250 140 465 220 50 170 C C 250 220 50 03/2006 7 · 23 2 - CHARACTERISTICS OF THE APPLIANCES These appliances are used for professional purposes. Installation, repair and use must be carried out by expert personnel. These instructions for installation are for our gas kitchens set up for the CAT/KAT II2H3B/P II2H3+ II2H3+ II2L3B/P 0051 II2ELL3B/P TIPO/TYPE MOD. m3/h II2E+3+ II2H3B/P I2E II2H3B/P II2H3+ I3B/P I3+ GAS/GAZ P mbar P mbar P mbar P mbar P mbar P mbar P mbar P mbar P mbar P mbar P mbar P mbar G30 30 30 28 30 50 28 50 30 28 30 28 G31 30 37 37 30 50 37 50 30 37 30 37 category in the table on page 9. [. . . ] The lower heating element is placed under the bottom. The upper heating element is attached to the ceiling of the cooking chamber and the fan heating element is behind the back wall. To remove the heating elements, remove either the bottom and/or the rear wall, loosen the screws which fasten the heating element to the oven, and pull the heating element and relative wires forward. Disconnect the wires, and install a new heating element in reverse order. 5. 3. 4 Gas oven gas valve (Fig. 3A/3B) Loosen the fittings (1, 2, 3, 4 in fig. 3B) which are for the connection for the gas pipe and the thermocouple, remove the coil of the thermostat from its place in the cooking chamber and put in a new piece in the reverse sequence. 5. 3. 9 Fan for electric and gas ovens GN 1/1 (Fig. 2A/2B/2C and 3) Unscrew the screws (15) and the nut (16) for fastening the thermocouple to the extension of thermocouple and insert the new piece. To replace the fan, remove the fan cover rear wall. Remove the fan (1) by loosening the locking nut (2). Loosen the bolts (3) that hold the plate (4) which supports the motor (5) on the oven, pull the plate forward with the motor and relative wires, remove and re-install in reverse order. 5. 3. 6 Gas oven main burner (Fig. 2A) Unscrew the fastening screw (19) of the main burner and replace it with a new one. After any maintenance or repair work, replace the control panel and the lower panel. After replacing gas input components, check operation again and test for leakage. 5. 3. 7 Heating elements for electric oven GN 2/1 (fig. 4A) Unplug the appliance from the electrical mains!The lower heating element is placed under the bottom. The upper heating element is attached to the top of the cooking chamber. To remove the heating elements, loosen the screws that attach them to the corresponding flange, and pull the heating elements and relative wires forward. Use a screwdriver to disconnect the wires and install a new heating element in reverse order. 020_03 - GAS KITCHENS 15 · 23 6 7 5 7 23 4 4 03/2006 6 - INSTRUCTIONS FOR USE 6. 1 Safety, cleaning and repair rules • This appliance is used for the preparation of meals at industrial level. Usage and cleaning can be carried only by expert personnel. Maintenance and repair can be carried out only by skilled technical personnel. • These indications must be communicated to all those concerned during internal training. This appliance must be constantly watched over when being used! [. . . ] If these cleaning products do not do the job, a nitric acid (10%) treatment is required. These treatments can be carried out only by expert personnel according to current regulations. 6. 8 Recommendations for the treatment of stainless steel industrial kitchens 6. 8. 1 Useful information on stainless steel Industrial kitchens are generally made of stainless steel having the following material codes: • 1. 4016 or 1. 4511 = magnetizable chromed steels • 1. 4301, 1. 4401 and 1. 4571 = non-magnetizable chromed steels Chromed steels have favourable thermo-technical characteristics. In fact, they have less of a tendency to warp due to the effect of heat. Chrome-nickel steels, instead, have good corrosion resistance features. [. . . ]