User manual WHITE BROTHERS CYCLING 03AIRFORKS

[. . . ] Grand Junction, CO 81505 USA 1. 800. 999. 8277 www. whitebrotherscycling. com A division of PAGE 1 TABLE OF CONTENTS SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 2 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 2 FORK INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 3 TUNING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 4 MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 5 TROUBLE SHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 6 EXPLODED VIEWS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 7, 8, 9 WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 10 IMPORTANT CONSUMER SAFETY INFORMATION WARNING: RIDING A BIKE IS DANGEROUS. NOT PROPERLY MAINTAINING OR INSPECTING YOUR BIKE AND IT'S COMPONENTS IS EVEN MORE DANGEROUS. IT IS ALSO DANGEROUS TO NOT READ AND FOLLOW THESE INSTRUCTIONS. [. . . ] Rebound adjustment is done by turning the adjuster on the bottom of the right leg. Turn the knob clockwise for slower rebound. To speed up rebound, turn the knob counterclockwise. Start with a middle setting and fine tune the rebound from there. Proper rebound will allow the tire to track the ground over consecutive bumps. Too slow of rebound will pack-up (feel stiff over consecutive bumps) while rebound set too fast will cause the fork to top out. Adjustment range is 6 turns. Rebound Adjuster Figure #4 PAGE 4 MAINTENANCE Your White Brothers fork requires periodic maintenance to ensure peak performance and long life. Neglecting proper maintenance will reduce the fork's life. Internal build up of water and dirt or a lack of lubrication will cause excessive wear and void the warranty. BEFORE EVERY RIDE: Visually inspect your fork for bent or broken parts, loss of oil, abnormal sounds or other indications of possible fork failure. Compress you fork to verify proper function. Check all other bicycle components to ensure proper working order. Warning: Check the air cartridge to ensure that it is tightly threaded into the fork crown. AFTER EVERY RIDE: Clean and dry the exterior of your fork. When cleaning the fork, do not direct the water spray at the seals. *EVERY 30 HOURS OF RIDING: Your fork should be disassembled, inspected, cleaned and re-grease. If the fork appears to be relatively clean, you can go 40 hours between servicing. If the fork appears excessively dirty you should service it every 20 hours. The three things that will effect the service interval and performance of your fork are water, mud and dust. How much you use your fork in those conditions will determine how much service it requires. *EVERY 100 HOURS OF RIDING: Complete service should include removing the lower fork legs cleaning and re-greasing all shafts, bushings and seals. Check top cap assembly's, damper cartridge, stanchion plug, brake post bolts and shaft bolts for proper torque. [. . . ] See your local dealer or contact White Brothers to order the parts you require. 1 9 21 22 16 23 24 14 29 14 29 19 4 80mm Air Fork W/ Oil Damper 11 20 11 ITEM NO. 1 1 P1099-1 2 1 100197, 100198 3 1 100196 4 1 F-2402 5 2 100063 6 2 97-3668 7 2 100055 8 1 100200 9 1 ZTA-PAD 10 1 100009 11 4 97-986 12 1 100175 13 1 100195 14 2 100016 15 1 100204 16 1 100217 17 1 P4650 18 1 97-9301 19 2 97-1351 20 1 100168 21 1 P4600 22 1 100292 23 1 100035 24 1 P3321 25 1 100291 26 1 100185 27 1 100201 28 1 100524 29 2 P3310-1 30 1 100506 DESCRIPTION 80mm Upper Assembly 80mm Lower Assembly (Red, Blue) Stanchion Plug O-Ring 313 Compression Screw Thread in Brake Boss Washer . 3125x. 4375 Damper Adjuster Compression Pad O-Ring 316 DU Bushing Damper Adjuster Knob Flat Head Screw M2. 5x10 Negative Spring 80mm HP Air Cartridge 80mm Damper Assembly Dust Cap Star Nut Wiper Seal Dummy Shaft 80mm Air Control Rod Top Compression Pad Holder O-Ring 013 0. 1" Delrin Washer TopCap 80mm Lockout Adj. Hex Top Fitting for Lockout Key O-Ring 6x2mm Washer Wave Washer 3 6 10 2 7 8 5 PAGE 7 Exploded Views 7 29 32 28 25 27 26 5 24 21 The following is an illustration and parts table which gives you the exploded view of your White Brothers fork. The parts table indicates the part numbers for each individual part in the fork. [. . . ]