User manual YAMAHA 200 2.6L HPDI-2000

[. . . ] In this Owner's Manual particularly important information is distinguished in the following ways. The Safety Alert Symbol means ATTENTION!YOUR SAFETY IS INVOLVED! EWM00780 al, please consult your Yamaha dealer. NOTE: The VZ200TR, VZ225TR, VZ250TR, VZ300TR and the standard accessories are used as a base for the explanations and illustrations in this manual. Therefore some items may not apply to every model. EMU25110 WARNING Failure to follow WARNING instructions could result in severe injury or death to the machine operator, a bystander, or a person inspecting or repairing the outboard motor. ECM00700 VZ200D, VZ225D, VZ250D, VZ300D OWNER'S MANUAL ©2004 by Yamaha Motor Corporation, USA 1st edition, April 2004 All rights reserved. [. . . ] Correct break-in will help ensure proper performance and longer engine life. ECM00750 ZMU01945 EMU27090 Procedure for HPDI models Run the engine under load (in gear with a propeller installed) as follows. First 10 minutes: Run the engine at the lowest possible speed. A fast idle in neutral is best. CAUTION: G Failure to follow the break-in procedure 26 Operation 2. Next 50 minutes: Do not exceed half throttle (approximately 3000 r/min). If you have an easy-planing boat, accelerate at full throttle onto plane, then immediately reduce the throttle to 3000 r/min or less. Second hour: Accelerate at full throttle onto plane, then reduce engine speed to three-quarter throttle (approximately 4000 r/min). Run at full throttle for one minute, then allow about 10 minutes of operation at threequarter throttle or less to let the engine cool. Third through tenth hours: Avoid operating at full throttle for more than 5 minutes at a time. Let the engine cool between full-throttle runs. After the first 10 hours: Operate the engine normally. G G G 3. Make sure there are no fuel leaks or gasoline fumes. Check fuel line connections to be sure they are tight (if equipped Yamaha fuel tank or boat tank). Operate the engine normally. Filling oil for oil injection models EWM00530 3. WARNING Do not add gasoline into the oil tank. This engine uses the Yamaha oil injection system, which provides superior lubrication by ensuring the proper oil ratio for all operating conditions. Simply pour gasoline into the fuel tank and oil into the oil tank. Convenient indicators show the status of the oil supply. For details on how to read the indicators, see page 30. To fill the engine oil tank, proceed as follows: 1. Pour engine oil into the remote oil tank. Engine oil tank capacity: 1. 2 L (1. 27 US qt) (1. 06 Imp. qt) ECM00570 CAUTION: When the engine is operated for the first time or stored for a period of time, a minimum of 5 liters (5. 3 US qt, 4. 4 Imp qt) of oil should be kept in the remote oil tank. Otherwise the oil-feed pump chamber will not be filled with oil, and no oil will be supplied. ZMU01877 NOTE: The oil level lines on the remote oil tank indi- 29 Operation EMU27321 Oil level indicator operation The various functions of the oil level system are as follows: EMU27381 Oil level indicator Electric start models Oil level warning indicator (digital tachometer) Oil level warning indicator (analog tachometer) Engine oil tank Remote oil tank Remarks more than 300 cm3 (0. 32 US qt, 0. 26 Imp qt) more than 1500 cm3 (1. 6 US qt, 1. 31 Imp qt) Green G No refilling necessary. more than 300 cm3 (0. 32 US qt, 0. 26 Imp qt) Yellow 1500 cm3 (1. 6 US qt, 1. 31 Imp qt) or less G Add oil; see page 29. Red­Yellow­ Green 300 cm3 (0. 32 US qt, 0. 26 Imp qt) or less more than 1500 cm3 (1. 6 US qt, 1. 31 Imp qt) G G G Check oil filter for clogging. Engine speed is automatically reduced to about 2000 r/min. Engine speed is automatically reduced to about 2000 r/min. [. . . ] Manual valve screw 2. Put the engine in the desired position, then tighten the manual valve screw by turning it clockwise. EMU29670 Engine fails to operate 1 2 EMU29741 Low oil level warning activates If the oil level is allowed to drop too low, the red segment will appear on the oil level indicator, the buzzer will sound, and engine speed will be limited to about 2000 r/min. If this happens, a reserve amount of oil can be pumped from the remote oil tank to the engine oil tank using the emergency switch. EWM01050 ZMU01904 1. Fuse puller EMU29520 WARNING Be sure to stop the engine before performing this procedure. ECM00900 Power trim and tilt will not operate If the engine cannot be tilted up or down with the power trim and tilt/ the power tilt because of a discharged battery or a failure with the power trim and tilt unit/the power tilt, the engine can be tilted manually. Loosen the manual valve screw by turning it counterclockwise until it stops. CAUTION: G G If the emergency switch is held up too long, too much oil will be pumped into the engine oil tank, overflowing it. [. . . ]