User manual YAMAHA 5BP3 PARTS CATALOGUE

[. . . ] SX-4 (5BP3) INDONESIA 1D5BP-460E1 ( ) SX-4 PARTS CATALOGUE ©2004 by Yamaha Motor Co. , Ltd. 1st edition, September 2004 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co. , Ltd. Printed in Japan. FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. [. . . ] NO. 5 CAMSHAFT & CHAIN 5BP3 PART NO. DESCRIPTION CAMSHAFT ASSY 1 BEARING O-RING SPROCKET, CAM CHAIN PLATE, BREATHER 2 PIN, DOWEL BOLT WASHER, PLATE CHAIN GUIDE, STOPPER 1 GUIDE, STOPPER 2 TENSIONER ASSY, CAM CHAIN GASKET, TENSIONER CASE BOLT BOLT REMARKS 1 5BP­E2170­00 2 93306­252Y0 3 93210­11453 4 5BP­E2176­00 5 5BP­11145­00 6 93604­10011 7 90109­10675 8 90201­10591 9 94568­57104 10 5BP­12231­00 11 5BP­12241­00 12 5BP­12210­00 13 5BP­E2213­00 14 91317­06025 15 97017­06014 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 6 FIG. REF. NO. 6 OIL PUMP 5BP3 PART NO. DESCRIPTION OIL PUMP ASSY GEAR, PUMP DRIVEN 2 (38T) CIRCLIP GASKET, PUMP COVER SCREW, PAN HEAD GASKET STRAINER, OIL ELEMENT ASSY, OIL CLEANER COVER, OIL ELEMENT O-RING BOLT O-RING BOLT, FLANGE BOLT, FLANGE PIPE, DELIVERY 1 BOLT, UNION GASKET BOLT, UNION GASKET REMARKS 1 5BP­E3300­00 2 5BP­13326­01 3 99009­11400 4 5BP­E3329­00 5 98507­06035 6 90430­06156 7 4ST­E3411­00 8 1UY­13440­02 9 5BP­E3447­00 10 93210­548A1 11 90109­06419 12 93210­07896 13 95027­06070 14 95027­06020 15 5BP­E3161­00 16 90401­10003 17 90430­10171 18 90401­08002 19 90430­08119 1 1 1 1 3 1 1 1 1 1 1 2 1 1 1 1 2 1 2 7 FIG. REF. NO. 7 INTAKE 5BP3 PART NO. DESCRIPTION JOINT, CARBURETOR 1 O-RING BOLT BAND AIR FILTER CASE COMP. JOINT, AIR CLEANER 1 DUCT ELEMENT, AIR CLEANER CAP, CLEANER CASE 1 SEAL SCREW, TAPPING NET, FLAME ARRESTER1 CAP, CLEANER CASE 2 SEAL SCREW, BINDING PIPE, DRAIN CLIP GUIDE PLATE, ELEMENT STAY, RELAY RIVET, BLIND DAMPER 1 WASHER BOLT, WITH WASHER BOLT, FLANGE CLAMP, HOSE PLUG, BLIND REMARKS 1 5BP­E3586­00 2 93210­35895 3 97007­06020 4 5BP­E3575­00 5 5BP­E4408­00 6 5BP­E4453­00 7 5BP­E4437­00 8 5BP­E4451­00 9 5BP­E4412­00 10 5BP­E4462­00 11 97707­50520 12 5BP­E444A­00 13 5BP­E4422­00 14 5BP­E4452­00 15 90154­05013 16 4ST­E443E­00 17 90467­11106 18 5BP­E4458­00 19 5BP­E4472­00 20 5BP­H1953­00 21 90267­40077 22 5BP­E4425­00 23 92907­04200 24 90119­06114 25 95827­06014 26 90460­56105 27 16G­13569­00 1 1 2 1 1 1 1 1 1 1 7 1 1 1 4 2 2 1 1 1 1 1 1 2 2 1 1 8 FIG. REF. NO. 7 INTAKE 5BP3 PART NO. CLIP DESCRIPTION REMARKS 28 90467­10039 1 9 FIG. REF. NO. 8 CARBURETOR 5BP3 PART NO. DESCRIPTION CARBURETOR ASSY 1 . CAP . PILOT SCREW SET . GASKET, FLOAT CHAMBER . JET, PILOT (#17. 5) . JET, MAIN (#110) . JET, POWER (# 65) . WASHER, MAIN JET . NOZZLE, MAIN . FLOAT . SCREW, WITH WASHER . SCREW, PAN HEAD . PIN, FLOAT . PLATE . NEEDLE VALVE SET . NEEDLE SET . SPRING, DIAPHRAGM . DIAPHRAGM ASSY . STARTER SET . HOSE . PLUG, DRAIN . PIPE . COVER, CARBURETOR . DIAPHRAGM SET 5 . SCREW, WITH WASHER . HOSE . STOP SCREW SET REMARKS 1 5BP­14901­01 2 22F­14991­00 3 3LN­14105­00 4 46X­14984­00 5 1NT­14142­17 6 620­14231­22 7 3G2­14231­13 8 137­14153­00 9 5BP­14141­32 10 4G0­14985­00 11 97607­04114 12 98507­04006 13 537­14186­00 14 2H0­14146­00 15 4HM­14107­20 16 5BP­1490J­00 17 4VR­14933­00 18 5BP­14940­00 19 5BP­1410A­00 20 80N­14987­00 21 12R­14191­00 22 3Y3­14196­00 23 5BP­14280­00 24 5BP­1490H­00 25 97607­04114 26 5BP­14987­00 27 5BP­1490K­00 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 10 FIG. REF. NO. 8 CARBURETOR 5BP3 PART NO. DESCRIPTION . BRACKET . SCREW, PAN HEAD REMARKS 28 5BP­14995­00 29 98507­06012 1 2 11 FIG. REF. NO. 9 EXHAUST 5BP3 PART NO. DESCRIPTION PIPE, EXHAUST 1 NUT, RING MUFFLER 1 BAND, SILENCER GASKET, MUFFLER BOLT, FLANGE STOPPER, MAIN STAND BOLT, FLANGE NUT, FLANGE GASKET, EXHAUST PIPE NUT PROTECTOR, MUFFLER 1 DAMPER, MUFFLER DAMPER, MUFFLER 2 BOLT PROTECTOR, MUFFLER 2 DAMPER, MUFFLER STOPPER BOLT REMARKS CM 1 5BP­E4611­00­93 2 5BP­E4612­00 3 5BP­E4711­00­93 4 5BP­E4789­00 5 3YF­14714­00 6 95027­08025 7 4YY­F7114­00 8 95817­08035 9 95707­08500 10 3GD­14613­00 11 90179­08004 12 5BP­E4718­00 13 5BP­14737­00 14 5BP­E4757­00 15 91314­06040 16 5BP­E4728­00 17 5BP­14747­00 18 5BP­E4768­00 19 91314­08040 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 2 1 2 CM 12 FIG. NO. PART NO. DESCRIPTION GEAR, PRIMARY DRIVE KEY, STRAIGHT WASHER, CLAW WASHER, LOCK NUT PRIMARY DRIVEN GEAR COMP. PLATE, THRUST 1 BOSS, CLUTCH PLATE, FRICTION PLATE, CLUTCH 1 PLATE, PRESSURE 1 SPRING, COMPRESSION SCREW, WITH WASHER PLATE, PUSH ROD, PUSH 1 SEAL, ROD PUSH WASHER NUT PLATE, FRICTION SPRING, CLUTCH BOSS WASHER, LOCK NUT PUSH LEVER ASSY SCREW GASKET SPRING, TORSION CIRCLIP REMARKS 1 5BP­16111­00 2 90282­05077 3 90214­16063 4 90215­16293 5 90170­16425 6 5BP­E6150­00 7 2LN­16154­00 8 5BP­E6371­00 9 537­16321­00 10 137­16324­00 11 5BP­E6351­00 12 90501­23630 13 90159­05011 14 1W1­16358­01 15 4DN­16356­00 16 3YX­1635A­00 17 92907­06200 18 95307­06600 19 36X­16321­00 20 1KH­16383­00 21 90215­14186 22 90170­14284 23 5BP­16380­00 24 90149­08067 25 90430­08119 26 90508­203B3 27 99009­20500 1 1 1 1 1 1 1 1 5 5 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 18 FIG. NO. PART NO. DESCRIPTION OIL SEAL BEARING ROD, PUSH 2 BALL REMARKS 28 93102­12862 29 93315­112Y8 30 4GY­16357­00 31 93511­32017 1 1 1 1 19 FIG. NO. PART NO. DESCRIPTION AXLE, MAIN (14T/10T) GEAR, 3RD PINION (22T/25T) GEAR, 5TH PINION (27T) GEAR, 2ND PINION (19T) BEARING BEARING DRIVE AXLE ASSY (22T) GEAR, 2ND WHEEL (32T) WASHER CIRCLIP CIRCLIP GEAR, 3RD WHEEL (28T) GEAR, 5TH WHEEL (23T) CLUTCH, DOG GEAR, 4TH WHEEL (26T) GEAR, 1ST WHEEL (36T) WASHER, PLATE WASHER CIRCLIP BEARING BEARING OIL SEAL SPROCKET, DRIVE (15T) WASHER, LOCK NUT REMARKS 1 5BP­17411­00 2 5BP­17131­00 3 5BP­17151­00 4 5BP­17121­00 5 93306­204X6 6 93306­003Y7 7 5BP­17402­00 8 5BP­17221­00 9 90209­23241 10 93410­26067 11 93410­22039 12 5BP­17231­00 13 5BP­17251­00 14 5BP­17285­00 15 5BP­17241­00 16 5BP­17211­00 17 90201­177G4 18 90209­18208 19 93410­17037 20 93306­203X9 21 93306­205X4 22 93102­25226 23 9382R­15802 24 90215­23265 25 90179­18552 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 20 FIG. NO. PART NO. DESCRIPTION SHIFT CAM ASSY FORK, SHIFT 1 FORK, SHIFT 2 FORK, SHIFT 3 BAR, SHIFT FORK GUIDE 1 REMARKS 1 5BP­18540­00 2 4GY­18511­00 3 4GY­18512­00 4 4GY­18513­00 5 5BP­18531­00 1 1 1 1 1 21 FIG. NO. PART NO. DESCRIPTION SHIFT SHAFT ASSY . SPRING, TORSION . CIRCLIP STOPPER LEVER ASSY SPRING, TORSION BOLT PIN, DOWEL OIL SEAL SHIFT PEDAL ASSY . ARM, SHIFT . ROD, SHIFT . WASHER . PIN, COTTER . COVER, DUST . COVER, SHIFT PEDAL . COVER, DUST BOLT REMARKS 1 5BP­18101­00 2 90508­323B2 3 99001­12600 4 5BP­18140­00 5 90508­265B3 6 90109­066G1 7 93608­43228 8 93102­14209 9 5BP­E8110­00 10 5BP­E8112­00 11 5BP­18115­00 12 92907­06200 13 91401­20012 14 5R2­18154­00 15 1EG­E8113­01 16 10W­18154­00 17 97027­06020 1 1 1 1 1 1 1 1 1 1 1 4 2 1 1 1 1 22 FIG. NO. PART NO. DESCRIPTION FRAME COMP. STAY, ENGINE 2 BOLT, FLANGE NUT, FLANGE BOLT, FLANGE NUT, FLANGE BOLT, FLANGE NUT, FLANGE BOLT, FLANGE NUT, FLANGE BOLT, FLANGE WASHER, PLATE NUT, FLANGE BRACKET, REGULATOR COLLAR GROMMET BOLT, FLANGE WASHER, PLATE STOPPER BOLT, FLANGE REMARKS 1 5BP­F1110­01 2 5BP­F1315­00 3 95817­08070 4 95707­08500 5 95817­10075 6 95707­10500 7 90105­10161 8 95707­10500 9 90105­10701 10 95707­10500 11 90105­107A7 12 90201­101J1 13 95707­10500 14 5BP­F128A­00 15 90387­068W6 16 90480­12888 17 95807­06020 18 90201­06069 19 5BP­F118W­00 20 95817­08016 1 2 2 2 1 1 1 1 1 1 1 2 1 1 2 2 2 2 1 2 23 FIG. NO. PART NO. DESCRIPTION FENDER, FRONT FENDER, FRONT FENDER, FRONT BOLT, WITH WASHER COLLAR HOLDER, CABLE FENDER, REAR HOOK RIVET, BLIND BOLT, FLANGE BOLT, BUTTON HEAD COLLAR GROMMET REAR REFLECTOR ASSY SCREW, TAPPING TOOL KIT BAND, BATTERY REMARKS UR DPBMC UR YB UR VOM2 1 5BP­F1511­00­P1 5BP­F1511­00­33 5BP­F1511­00­P2 2 90119­06044 3 90387­062M9 4 4ST­F1518­00 5 5BP­F1611­01 6 5BP­F162A­00 7 90267­40075 8 95807­06020 9 92017­06020 10 90387­06816 11 90480­10289 12 4US­H5130­00 13 97707­40012 14 5BP­F8100­00 15 4ST­H2131­00 1 1 1 4 4 1 1 1 1 2 2 4 4 1 1 1 1 24 FIG. NO. PART NO. DESCRIPTION COVER, REAR FENDER NUT, SPRING DAMPER 2 PROTECTOR SCREW EMBLEM, YAMAHA COVER, SIDE 1 COVER, SIDE 2 DAMPER DAMPER TRIM GROMMET SCREW, BIND NUT SCREW, BIND BOX, BATTERY GROMMET GRAPHIC 1 GRAPHIC 1 GRAPHIC 1 GRAPHIC 3 GRAPHIC 3 GRAPHIC 3 GRAPHIC 2 GRAPHIC 2 GRAPHIC 2 GRAPHIC 4 REMARKS S3 1 5BP­F1651­00­P2 2 90183­05014 3 5BP­F1639­00 4 5BP­F1652­00 5 90149­05325 6 99234­00080 7 5BP­F1711­00­P2 8 5BP­F1721­00­P2 9 5BP­F174X­00 10 5BP­F174Y­00 11 5BP­F8376­00 12 90480­13867 13 98907­06020 14 90179­06524 15 98907­05012 16 5BP­F177G­00 17 90480­22362 18 5BP­F173E­50 5BP­F173E­60 5BP­F173E­70 19 5BP­F174G­20 5BP­F174G­30 5BP­F174G­40 20 5BP­F173F­50 5BP­F173F­60 5BP­F173F­70 21 5BP­F174H­20 1 2 3 2 2 1 1 1 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 S3 S3 UR FOR DPBMC UR FOR YB UR FOR VOM2 UR FOR DPBMC UR FOR YB UR FOR VOM2 UR FOR DPBMC UR FOR YB UR FOR VOM2 UR FOR DPBMC 25 FIG. NO. PART NO. DESCRIPTION GRAPHIC 4 GRAPHIC 4 REMARKS UR FOR YB UR FOR VOM2 21 5BP­F174H­30 5BP­F174H­40 1 1 26 FIG. NO. PART NO. DESCRIPTION REAR ARM COMP. BEARING COVER, THRUST 2 BUSH SHAFT, PIVOT NUT, SELF-LOCKING WASHER SEAL, GUARD COLLAR BOLT CASE, CHAIN BOLT, WITH WASHER ARM, RELAY BUSH OIL SEAL COLLAR BOLT WASHER NUT, SELF-LOCKING ROD, CONNECTING 1 BUSH OIL SEAL BUSH, SOLID BOLT WASHER NUT, SELF-LOCKING EMBLEM, REAR ARM REMARKS SL 1 5BP­F2110­00­35 2 93317­218Y1 3 5BP­F2129­00 4 5BP­22184­00 5 3AY­F2141­01 6 90185­12080 7 92907­12200 8 5BP­F2151­00 9 90387­06500 10 97007­06016 11 5BP­F2311­00 12 90119­06194 13 5BP­2217A­00 14 90386­18115 15 93109­18824 16 90387­12013 17 90101­12802 18 92907­12200 19 90185­12080 20 5BP­2217F­00 21 90386­18115 22 93109­18824 23 90380­12121 24 90101­12801 25 92907­12200 26 90185­12080 27 5BP­F218A­00 1 2 2 1 1 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 4 4 2 2 2 2 1 27 FIG. NO. PART NO. DESCRIPTION SHOCK ABSORBER ASSY, REAR . BUSH, BIMETAL FORMED . OIL SEAL BOLT BOLT BUSH, SOLID WASHER NUT, SELF-LOCKING REMARKS 1 5BP­F2210­00 2 90384­18157 3 93109­18020 4 90101­12800 5 90101­12801 6 90380­12121 7 92907­12200 8 90185­12080 1 2 2 1 1 1 1 1 28 FIG. [. . . ] 5BP­F4162­30 5BP­F4162­40 5BP­F416B­00 5BP­F417B­00 5BP­F4181­01 5BP­F4182­00 5BP­F4246­30 5BP­F4246­40 5BP­F4246­50 5BP­F4247­30 5BP­F4247­40 5BP­F4247­50 5BP­F4248­20 5BP­F4248­30 5BP­F4248­40 5BP­F4249­20 5BP­F4249­30 5BP­F4249­40 5BP­F4311­00 5BP­F4312­00 5BP­F4398­00 3KA­F4500­10 3KA­F4512­00 5BP­F461A­10 5BP­F470F­10 5BP­F4728­00 5BP­F4730­10 5BP­F4737­00 5BP­F4741­00 5BP­F4773­00­35 5BP­F4780­00 5BP­F478E­00 5BP­F4792­00 5BP­F4799­00 5BP­F5104­00 5BP­F5111­00 3KA­F5149­00 5BP­F5181­00 5BP­F5304­00 5BP­F530S­00 3WL­F5311­00­35 5BP­F5321­00­35 5BP­F5330­10 4ST­F533A­00 3Y6­F5351­00 5BP­F5355­00 23T­F5364­00 5BP­F5366­00­35 REF. 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 26 26 26 26 26 26 26 26 26 26 27 27 27 27 29 29 29 29 29 29 29 29 29 29 ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ 2 2 25 26 7 8 3 3 3 4 4 4 5 5 5 6 6 6 19 22 21 12 15 18 2 3 1 6 5 14 7 10 8 12 8 1 6 15 21 2 1 6 7 13 9 10 5 14 PART NO. 5BP­F5371­00 5BP­F5381­00 5BP­F5388­00 5BP­F539F­00 5BP­F5412­00 5BP­F5444­00 5BP­F580U­01 5BP­F582U­00 3KA­F583T­00 5BP­F5872­10 5BP­F5886­00 5BP­F6111­00 5BP­F6240­00 4NS­F6241­00 4NS­F6242­00 5BP­F6246­00 5BP­F6280­00 5BP­F6290­00 5BP­F6311­00 5BP­F6335­00 3RS­F6372­00 3KA­F6393­00 5BP­F7111­00­33 5BP­F7112­00 4YY­F7114­00 5BP­F7211­00 5BP­F7231­00 5BP­F7311­00­33 5BP­F7411­00 5BP­F7413­00 5BP­F7451­00 5BP­F7452­00 5BP­F7461­00 5BP­F7462­00 5BP­F787A­00 5BP­F787E­00 5BP­F8100­00 5BP­F8376­00 5BP­H1800­00 5BP­H1801­00 5BP­H1828­00 5BP­H183G­00 4ST­H1940­00 5BP­H1953­00 5BP­H1960­10 5BP­H2110­00 5BP­H2115­00 5BP­H2116­00 REF. 29 29 29 29 29 29 28 28 31 31 31 30 30 30 30 30 30 30 30 30 30 30 32 32 9 32 32 32 32 32 32 32 32 32 32 32 19 20 34 34 34 34 40 7 40 40 40 40 ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ 26 30 36 32 20 18 3 1 1 9 12 1 2 4 3 12 10 9 5 7 11 6 40 41 7 7 12 1 20 30 28 19 29 24 36 37 14 11 1 2 4 6 15 20 1 3 6 7 PART NO. 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