User manual YAMAHA MAJESTY400-2006

[. . . ] OWNER'S MANUAL YP400 5RU-28199-E2 EAU26942 INTRODUCTION EAU10110 Welcome to the Yamaha world of motorcycling!As the owner of the YP400, you are benefiting from Yamaha's vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YP400. The owner's manual does not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard yourself and others from trouble and injury. [. . . ] Check operation, fluid level and vehicle for fluid leakage. 6-3 ANNUAL CHECK 4 5 6 7 8 9 1 * Fuel line 2 Spark plug G G 3 * Valves 4 5 Air filter elements V-belt case air filter element G G G G G 6 * Front brake G G Whenever worn to the limit 7 * Rear brake G Whenever worn to the limit 8 Rear brake lock G G G G 9 * Brake hoses Every 4 years PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) NO. 10 * Wheels 11 * Tires 12 * Wheel bearings 13 * Steering bearings 14 * Chassis fasteners 15 ITEM G G G G G G G G G CHECK OR MAINTENANCE JOB 1 Check runout and for damage. Check bearing play and steering for roughness. Lubricate with lithium-soap-based grease. Make sure that all nuts, bolts and screws are properly tightened. Check operation and shock absorbers for oil leakage. (See pages 3-4 and 6-12. ) Check oil level and vehicle for oil leakage. Check coolant level and vehicle for coolant leakage. 6-4 10 20 30 40 ANNUAL CHECK Every 20000 km 2 3 Sidestand, centerstand G G G G 4 5 6 7 8 9 16 * Sidestand switch 17 * Front fork Shock absorber assem18 * blies 19 * Fuel injection 20 21 G G Engine oil Engine oil filter element G G G G G 22 * Cooling system 23 Final transmission oil G G 24 * V-belt 25 * G When the oil change indicator flashes (every 5000 km) Every 5000 km Every 3 years When the V-belt replacement indicator flashes (every 20000 km) Front and rear brake switches G PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) NO. 26 ITEM Moving parts and cables Throttle grip housing and cable Lights, signals and switches G G G G G G CHECK OR MAINTENANCE JOB 1 Lubricate. Adjust the throttle cable free play if necessary. Lubricate the throttle grip housing and cable. 10 20 30 40 ANNUAL CHECK EAU34490 1 2 3 4 5 6 7 8 9 27 * 28 * NOTE: G The air filters and V-belt filter need more frequent service if you are riding in unusually wet or dusty areas. G Hydraulic brake service Regularly check and, if necessary, correct the brake fluid level. Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. Replace the brake hoses every four years and if cracked or damaged. G G G 6-5 PERIODIC MAINTENANCE AND MINOR REPAIR EAU18712 Removing and installing cowlings and panels The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be removed and installed. 1 1 2 1. Cowling D EAU34281 2 3 1 2 34 1. Cowling A 4 5 6 7 8 9 Cowling A To remove the cowling 1. Remove the quick fasteners in the rear storage compartment, and then pull the cowling off as shown. NOTE: The quick fastener is removed by pushing the center pin in with a screwdriver, and then pulling the fastener out. To install the cowling 1. Place the cowling in the original position, and then install the quick fasteners. NOTE: To install the quick fastener, push the center pin out so that it will protrude from the fastener head, insert the fastener into the cowling, and then push the protruding pin in until it is flush with the fastener head. [. . . ] 6-21 Tool kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36 Troubleshooting charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37 Turn signal indicator lights . . . . . . . . . . . . . . . . . . . . . . . . [. . . ]