User manual YAMAHA PW50-2003

[. . . ] 2500 Shingai, Iwata, Japan, declare in sole responsibility, that the product PW80 ( JYA4BC00000107910 (Make, model) ) to which this declaration applies, conforms to the essential health and safety requirements of Directive 98/ 37/EC, (If applicable) and to the other relevant Directives of EEC 89/ 336/ EEC or 2004/ 108 / EC (Title and /or number and date of issue of the other Directives of EEC) (If applicable) To effect correct application of the essential health and safety requirements stated in the Directives of EEC, the following standards and / or technical specifications were consulted: (Title and /or number and date of issue of standards and/or specifications ) Authorized Representative YAMAHA MOTOR EUROPE N. V. Koolhovenlaan 101, 1119NC Schiphol Rijk, The Netherlands Signature Akira Araki Senior Executive Officer Motorcycle Headquarters Product Development Operations Date of Issue 24 March , 2008 INTRODUCTION EAU41582 Congratulations on your purchase of the Yamaha PW80(Y). This model is the result of Yamaha's vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. [. . . ] 10 hours 20 hours 40 hours 80 hours THEREAFTER EVERY 40 hours 80 hours 160 hours 1 8 * Tires 2 9 * * Wheel bearings Steering bearings 3 10 4 5 6 7 8 9 16 * Carburetor 11 Drive chain Every ride 12 13 14 15 * Chassis fasteners Sidestand pivot * * Front fork Shock absorber assembly 6-3 PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL NO. ITEM CHECK OR MAINTENANCE JOB Check operation. Apply Yamaha chain and cable lube or engine oil 10W-30 lightly. Apply Yamaha chain and cable lube or engine oil 10W-30 lightly. Apply lithium-soap-based grease lightly. Apply lithium-soap-based grease lightly. 10 hours 20 hours 40 hours 80 hours THEREAFTER EVERY 40 hours 80 hours 160 hours 17 * Autolube pump 2 3 4 5 6 7 8 9 18 19 20 21 22 23 24 * * * * Transmission oil Control cables Throttle grip housing and cable Brake lever pivot shaft Brake pedal pivot shaft Cylinder head and exhaust system Spark arrester TIP The air filter needs more frequent service if you are riding in unusually wet or dusty areas. 6-4 PERIODIC MAINTENANCE AND ADJUSTMENT EAU19603 Checking the spark plug 1 2 3 4 5 6 7 8 9 1. Spark plug cap other deposits, and replace it if necessary. The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plug can reveal the condition of the engine. Remove the spark plug cap. 1 Specified spark plug: NGK/BP6HS (AUS)(NZL) NGK/BPR6HS (AUT)(BEL)(CHE)(DEU)(DNK) (ESP)(FIN)(FRA)(GBR)(GRC)(IRL) (NLD)(NOR)(PRT)(SWE)(ZAF) DENSO/W20FP (AUS)(NZL) 1. TIP The transmission oil should be between the minimum and maximum level marks. To change the transmission oil 1 1. Transmission oil drain bolt 1 4 5 6 7 8 9 2 3 4 1 1. If the oil is below the minimum level mark, add sufficient oil of the recommended type to raise it to the correct level. Insert the dipstick into the oil filler hole, and then tighten the oil filler cap. 1. Place an oil pan under the transmission to collect the used oil. Remove the oil filler cap and drain bolt to drain the oil from the transmission. Install the transmission oil drain bolt, and then tighten it to the specified torque. Tightening torque: Transmission oil drain bolt: 20 Nm (2. 0 m·kgf, 14. 5 ft·lbf) 1. Place the vehicle on a level surface and hold it in an upright position. TIP Make sure that the vehicle is positioned 6-7 4. Refill with the specified amount of the recommended transmission oil, and then install and tighten the oil filler cap. PERIODIC MAINTENANCE AND ADJUSTMENT EAU41162 Recommended transmission oil: See page 8-1. Oil change quantity: 0. 65 L (0. 69 US qt, 0. 57 Imp. qt) ECA10452 Cleaning the air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. [. . . ] 6-28 V Vehicle identification number . . . . . . . . . . . . . . . . . . . . 9-1 P Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Part locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Periodic maintenance and lubrication chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ]