User manual YAMAHA RAZZ-1999

[. . . ] If you have any questions concerning the operation or maintenance of your scooter, please consult a Yamaha dealer. The design and manufacture of this Yamaha scooter fully comply with the emissions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the scooter. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual. [. . . ] Maintenance, replacement, or repair of the emission control devices and systems may be performed by any repair establishment or individual that is certified (if applicable). EWA10320 SURE CLEANER AIR, BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE. IN THE FOLLOWING PERIODIC MAINTENANCE CHARTS, THE SERVICES RELATED TO EMISSIONS CONTROL ARE GROUPED SEPARATELY. THESE SERVICES REQUIRE SPECIALIZED DATA, KNOWLEDGE, AND EQUIPMENT. YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES. EAU17370 The owner's tool kit is located under the seat. (See page 3-6. ) The service information included in this manual and the tools provided in the owner's tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly. NOTE: If you do not have the tools or experience required for a particular job, have a Yamaha dealer perform it for you. EWA10340 1 2 3 4 5 6 w If you are not familiar with maintenance work, have a Yamaha dealer do it for you. EAU17300 Owner's tool kit w 1 Modifications not approved by Yamaha may cause loss of performance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes. 7 8 9 PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR MOTORCYCLE IS IMPORTANT IN ORDER TO ENJOY LONG, PLEASURABLE SERVICE. ESPECIALLY IMPORTANT ARE THE MAINTENANCE SERVICES RELATED TO EMISSIONS CONTROL. THESE CONTROLS NOT ONLY FUNCTION TO EN- ZAUM00** 1. Owner's tool kit 6-1 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17560* Periodic maintenance chart for the emission control system ODOMETER READING 1 NO. ITEM ROUTINE 2 3 4 3 1 2 600 mi 2, 000 mi 4, 000 mi 6, 000 mi 8, 000 mi (1, 000 (4, 000 (7, 000 (10, 000 (13, 000 km) km) km) km) km) or or or or or 1 6 12 18 24 month months months months months * * * * * * * * * Fuel line Valves Spark plug · Check fuel hoses and vacuum hose for cracks or damage. · Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 12000 mi (18000 km) or 36 months, repeat the maintenance intervals starting from 4000 mi (7000 km) or 12 months. 6-4 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17620 NOTE: 8 The air filter needs more frequent service if you are riding in unusually wet or dusty areas. 8 Hydraulic brake system 9 When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake fluid level regularly and fill as required. 9 Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years. 9 Replace the brake hoses every four years or if cracked or damaged. 1 2 3 4 5 6 7 8 9 6-5 PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 EAU19210 EAU19210 Removing and installing panels 1 2 3 Panel A Panel B 2 1 2 1 4 ZAUM00** 1 2 ZAUM00** ZAUM00** 5 1. Screw (x2) 6 7 8 9 The panels shown above need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. To remove the panel Remove the screws, and then take the panel off. To install the panel Place the panel in the original position, and then install the screws. To remove the panel Remove the screws, and then take the panel off. To install the panel Place the panel in the original position, and then install the screws. 6-6 PERIODIC MAINTENANCE AND MINOR REPAIR EAUT1170 Checking the spark plug 1 To check the spark plug 1. Check that the porcelain insulator around the center electrode of the spark plug is a medium-to-light tan (the ideal color when the vehicle is ridden normally). [. . . ] Turn the engine over several times with the starter. (This will coat the cylinder wall with oil. ) e. Remove the spark plug cap from the spark plug, and then install the spark plug and the spark plug cap. SCOOTER CARE AND STORAGE EWA10950 w To prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/ centerstand. [. . . ]