User manual YAMAHA T-2

[. . . ] Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YP400. The owner's manual does not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard yourself and others from trouble and injury. In addition, the many tips given in this manual will help keep your scooter in the best possible condition. If you have any further questions, do not hesitate to contact your Yamaha dealer. [. . . ] ITEM G G NOTE: G The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. G From 50000 km, repeat the maintenance intervals starting from 10000 km. G Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km) CHECK OR MAINTENANCE JOB 1 1 * Fuel line 2 Spark plug Check fuel hoses for cracks or damage. Check operation, fluid level and vehicle for fluid leakage. Check operation, fluid level and vehicle for fluid leakage. 6-3 10 Every 40000 km 20 30 40 ANNUAL CHECK 4 5 6 7 8 9 G G 3 * Valves 4 5 Air filter elements V-belt case air filter element G G G G G 6 * Front brake G G Whenever worn to the limit 7 * Rear brake G Whenever worn to the limit 8 Rear brake lock G G G G 9 * Brake hoses Every 4 years PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) NO. 10 * Wheels 11 * Tires 12 * Wheel bearings 13 * Steering bearings 14 * Chassis fasteners 15 ITEM G G G G G G G G G CHECK OR MAINTENANCE JOB 1 Check runout and for damage. Check bearing play and steering for roughness. Lubricate with lithium-soap-based grease. Make sure that all nuts, bolts and screws are properly tightened. Check operation and shock absorbers for oil leakage. (See pages 3-5 and 6-12. ) Check oil level and vehicle for oil leakage. Place the cowling in the original position, and then install the screws. 6-7 PERIODIC MAINTENANCE AND MINOR REPAIR 2 1 2. Install the screw access cover by placing it in its original position. Install the grab bar by installing the collars and grab bar bolts. Tightening torque: Grab bar bolt: 23 Nm (2. 3 m·kgf, 16. 6 ft·lbf) 4. Pull up the left floorboard mats as shown. 1. Remove the cowling screws. To install the cowling 1. Insert the tabs on the cowling into the slots as shown, and then install the screws. 4 5 6 7 1(×4) 1. Pull the cowling down slightly, and then pull it outward as shown. 1(×13) 1. Place the left floorboard mats in the original position. 6-8 PERIODIC MAINTENANCE AND MINOR REPAIR EAU34290 Panel A To remove the panel 1. 1 and then install the bolts. To install the panel Place the panel in the original position, and then install the screws. 2 2 3 4 Panel B To remove the panel Remove the screws, and then pull the panel outward. 2 1 5 6 7 8 9 1. Pull the panel out as shown. 1 2 1. [. . . ] 3-4 Tail/brake light. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-33 Throttle cable free play, adjusting . . . . . . . . . . . 6-20 Throttle grip and cable, checking and lubricating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ]