User manual YAMAHA TTR230-2005

[. . . ] If you have any questions concerning the operation or maintenance of your machine, please consult a Yamaha dealer. IMPORTANT MANUAL INFORMATION EAU10160 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION!WARNING CAUTION: NOTE: Failure to follow WARNING instructions could result in severe injury or death to the machine operator, a bystander or a person inspecting or repairing the machine. A CAUTION indicates special precautions that must be taken to avoid damage to the machine. A NOTE provides key information to make procedures easier or clearer. NOTE: G This manual should be considered a permanent part of this machine and should remain with it even if the machine is subsequently sold. [. . . ] Instead, have a Yamaha dealer check the vehicle. Check the spark plug for electrode erosion and excessive carbon or other deposits, and replace it if 6-6 1 7 1. Spark plug gap 8 9 Spark plug gap: 0. 7­0. 8 mm (0. 028­0. 031 in) 2. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the 2. Remove the spark plug as shown, with the spark plug wrench included in the owner's tool kit. PERIODIC MAINTENANCE AND MINOR REPAIR spark plug threads. Install the spark plug with the spark plug wrench, and then tighten it to the specified torque. Tightening torque: Spark plug: 12. 5 Nm (1. 25 m·kgf, 9. 0 ft·lbf) NOTE: If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4­1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. 7 8 9 EAU19782 Engine oil and oil filter element The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter element cleaned at the intervals specified in the General maintenance and lubrication chart. Place the vehicle on a level surface and hold it in an upright position. Install the engine oil filter element drain bolt, and then tighten it to the specified torque. Tightening torques: Engine oil drain bolt: 20 Nm (2. 0 m·kgf, 14. 5 ft·lbf) Oil filter element drain bolt: 10 Nm (1. 0 m·kgf, 7. 2 ft·lbf) 12. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. Oil quantity: Without oil filter element replacement: 1. 10 L (1. 16 us. qt) (0. 97 Imp. qt) With oil filter element replacement: 1. 20 L (1. 27 us. qt) (1. 06 Imp. qt) ECA10390 14. Turn the engine off, and then check the oil level and correct it if necessary. ECA10970 CAUTION: G In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives with the oil. G Make sure that no foreign material enters the crankcase. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. 6-9 CAUTION: After replacing the engine oil, make sure to check the oil pressure as described below. G Remove the bleed bolt from the engine oil filter element cover. G Start the engine and keep it idling until oil flows out. If no oil comes out after one minute, turn the engine off immediately so it will not seize. [. . . ] NOTE: The vehicle identification number is used to identify your machine and may be used to register your machine with the licensing authority in your area. 9-1 CONSUMER INFORMATION EAU26480 Model label 1 2 3 4 5 6 7 8 9 1. Model label The model label is affixed to the frame under the seat. (See page 3-6. ) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 9-2 CONSUMER INFORMATION EAU26560 Motorcycle noise regulation 1 2 3 4 5 6 7 8 9 TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person. [. . . ]