User manual YAMAHA VMAX 700-2000

[. . . ] Any reprinting or unauthorized use without the written permission of Yamaha Golf-Car Company is expressly prohibited. LIT-19626-11-07 JW1 i IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations: NOTE: Yamaha continually seeks advancements in product design and quality; therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your golf car and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer. ! The Safety Alert Symbol means ATTENTION!YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the golf car occupants, a bystander, or a person inspecting or repairing the golf car. This manual should be considered a permanent part of your golf car and should remain with the car when resold. CAUTION This message describes special precautions that must be taken to avoid damage to the golf car. [. . . ] If gasoline spills, wipe it up immediately with dry rags. Always dispose of gasolinesoaked rags properly. Tighten the filler cap securely after refueling. If you swallow gasoline, inhale a lot of gasoline vapor or get gasoline in your eyes, get immediate medical attention. If any gasoline gets on your skin, immediately wash with soap and water. Change clothing if gasoline spills on it. Recommended fuel: Unleaded gasoline C FUEL SYSTEM Make sure there is sufficient fuel in the tank and that the fuel shutoff valve is open. Also check fuel line and connections for leakage. å Fuel tank Fuel cap ç Fuel shutoff valve B A Y-514a CAUTION Fuel tank capacity: 6. 6 US gal (25. 0 L) Avoid using gasoline blended with methyl alcohol which can damage fuel system parts. 6-2 JW1 PRE-OPERATION CHECKS ENGINE OIL With the golf car parked on level ground, remove the dipstick and make sure the engine oil is between the MIN and MAX marks (the crosshatched area on the end of the dipstick). Y-514 1 2 3 B å Oil level dipstick Maximum oil level ç Safe operating range 4 5 6 MIN C MAX A Y-28 If the oil level is below the MIN mark on the dipstick, add oil through the oil filler hole until the oil level is between the MIN and MAX marks. å Oil filler hole A CAUTION Use care not to fill past the MAX dipstick mark, and be sure no foreign material enters the crankcase. Use care not to get oil on the starter belt. 7 8 9 Y-515 Recommended oil: YAMALUBE 4-cycle oil or SAE 10W-30 Engine oil capacity: 1. 0 US qt (1. 0 L, 1000 cc) Oil change quantity: 1. 0 US qt (1. 0 L, 1000 cc) NOTE: The distance between the dipstick marks represents approx. NOTE: Recommended engine oil classification: API Service SE, SF, or SG. If the owner is not familiar with machine servicing, this work should be done by a Yamaha dealer or other qualified mechanic. C - CHECK CA - CHECK AND ADJUST R - REPLACE S - SERVICE CL - CLEAN AND LUBRICATE 500 rds 250 hrs 1200 mls 2000 kms (Every year) 1000 rds 500 hrs 2500 mls 4000 kms (Every 2 years) 1 2 3 4 Page L - LUBRICATE 2000 rds 1000 hrs 5000mls 8000 kms (Every 4 years) Remarks 40 Rounds Daily 20 hours Pre100 miles Opera- 160 kms tion (Every month) 250 rds 125 hrs 600 mls 1000 kms (Every 6 months) PRE-OP Check engine oil Check air cooling duct Check fuel lines for leakage Check fuel level Check for looseness and corrosion of battery terminals and hold downs Check brake pedal free play and adjust if necessary Check steering operation Check tire pressure, tread depth, tire surface for damage Check body and chassis for damage Check tightness of all bolts, nuts, screws and rivets Check back-up buzzer operation EVERY MONTH Check fuel filter for clogging Check wear of drive belt Check operation of Forward / Reverse shifting Clean / Lube pedal control area EVERY 6 Wash pre-filter, check air MONTHS cleaner element Check spark plug and plug cap condition** / Check compression Check shock absorbers for oil leaks and damaged springs C C C C C C C C C C C C C C C C C C C C C C C C C C C 6-3 * 6-2 6-2 6-4 5 6 7 8 9 10 11 C C C C C C CA C CA C C C C C C CL CA C CA C C C C C C CA C CA C C C C C C CA C CA C C C C C C CA 8-12 6-5 CA C C C C C C 6-4 6-6 * 6-5 * 8-8 7-1 ­ S C C S C C S C C S C 8-7 8-4 * * Items without a page number reference should be serviced by a Yamaha dealer or other qualified mechanic. This manual does not contain these procedures. They are contained in the Service Manual. **Related to emission control system. JW1 8-1 MAINTENANCE 1 C - CHECK CA - CHECK AND ADJUST R - REPLACE S - SERVICE CL - CLEAN AND LUBRICATE 500 rds 250 hrs 1200 mls 2000 kms (Every year) 1000 rds 500 hrs 2500 mls 4000 kms (Every 2 years) L - LUBRICATE 2000 rds 1000 hrs 5000mls 8000 kms (Every 4 years) 2 3 4 5 6 7 8 9 10 11 EVERY YEAR Remarks 40 Rounds Daily 20 hours Pre100 miles Opera- 160 kms tion (Every month) 250 rds 125 hrs 600 mls 1000 kms (Every 6 months) Page Replace engine oil Adjust throttle cables, ** choke cable, check carburetor throttle shaft for wear** Check starter V-belt for damage and tension Check drive belt for slippage, wear or scratches Check operation of speed limiter Apply battery terminal protectant Check wiring connections and insulation Check rear axle bearing play for roughness or freeplay Check steering knuckle bushing free play / Adjust wheel alignment Check wheel nut tightness, front wheel bearing play Check transaxle oil level and inspect for leakage Check operation and adjust pedal stop if necessary R CA C C C S C C CA C C CA R CA C C C S C C CA C C CA C R CA C C C S C C CA C C CA S R CA CR CR 8-5 * * 8-8 * ­ ­ * * * 8-10 * * * * * * EVERY Check brushes for wear and 2 YEARS commutator for dirt EVERY Replace fuel filter and 4 YEARS fuel hoses Check tightness of cylinder head / Adjust valves Replace transaxle oil Inspect internal wet brake and replace pads if necessary * Items without a page number reference should be serviced by a Yamaha dealer or other qualified mechanic. This manual does not contain these procedures. They are contained in the Service Manual. **Related to emission control system. 8-2 JW1 MAINTENANCE EXHAUST EMISSION CONTROL SYSTEM AND COMPONENTS · Item CARB. ASSY. , LH. , JT. , CARBURETOR 2 & JT. , CARBURETOR 1 T. C. I. & PLUG, SPARK CRANKCASE 1 & HEAD, CYLINDER 1 AIR FILTER ASSY. MUFF. , 2 Acronym CARB (Carburetor) 1 2 3 4 5 · · · · El (Electronic Ignition) PCV (Positive Crankcase Ventilation) ACL (Air Cleaner) The above items and the corresponding acronyms are provided in accordance with U. S. EPA REGULATIONS FOR SMALL NONROAD ENGINES and the CALIFORNIA REGULATIONS FOR NEW 1995 AND LATER OFFHIGHWAY RECREATIONAL VEHICLES AND ENGINES. [. . . ] Tighten the filler cap securely after checking fuel level. If you inhale a lot of gasoline vapor, or get gasoline in your eyes, get immediate medical attention. If any gasoline gets on your skin, immediately wash with soap and water. Change clothing if gasoline spills on it. Y-521 Specified amount: 1 oz. [. . . ]